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Space Grant Consortium - University of Wisconsin - Green Bay

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• Fabrication <strong>of</strong> stereolithography models for use in subsequent mechanical fit checks;<br />

• Development <strong>of</strong> NuSTAR kinematics model and PMD acceleration data modeling;<br />

and<br />

• Research into electromagnetic interference mitigation techniques and adhesives<br />

usage.<br />

Project Approach<br />

A unique aspect <strong>of</strong> the Phaeton Mast Dynamics project, perhaps more so than other flight<br />

projects, is the significant amount <strong>of</strong> knowledge that must come from outside the project team in<br />

order to reach project milestones. The small size <strong>of</strong> the project and the accelerated timeline<br />

dictate this aspect. Therefore, the primary method <strong>of</strong> accomplishing any major task was as<br />

follows:<br />

• Define successful outcome <strong>of</strong> task and any relevant constraints;<br />

• Discuss task with JPL subject matter expert to refine constraints and gain insight into<br />

process;<br />

• Implement recommendations <strong>of</strong> expert and refine implementation with mentor;<br />

followed by<br />

• Task completion.<br />

In addition, tools (s<strong>of</strong>tware, hardware, or otherwise) occasionally had to be acquired in order to<br />

complete the task. This would typically run concurrently with the task definition.<br />

Because <strong>of</strong> the wide variety <strong>of</strong> work undertaken this summer, the general approach outlined<br />

above cannot be refined further without introducing an example. Also note that in many cases<br />

my mentor or other project staff knew the relevant information, thus eliminating the need for an<br />

external engineer or technician.<br />

Project Results<br />

Integration and Test<br />

Vibration<br />

Preparation for the dynamics testing proceeded<br />

smoothly. A test fixture to interface the PMD hardware<br />

with the Environmental Test Laboratory dynamics<br />

equipment was successfully designed and fabricated. In<br />

addition, work on the vibration test AIDS document was<br />

started. No work was started on the vibration test plan,<br />

as this document will be produced by the<br />

NuSTAR/PMD dynamist. No testing was performed as<br />

this test is scheduled for November or December <strong>of</strong><br />

2009.<br />

Thermal-Vacuum<br />

Thermal-vacuum test preparation yielded fewer results. A draft <strong>of</strong> the thermal test procedure was<br />

produced. In addition, test thermocouple placement was decided and, in collaboration with the<br />

PMD team, removable thermocouples were decided upon. No analysis was performed due to<br />

project schedule and pending decisions regarding the test temperature pr<strong>of</strong>ile, though some<br />

46

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