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A set of 10 templates is made to facilitate<br />

carving of the airfoil shape. They are<br />

made from 1 mm sheet metal plates. Each<br />

template is split at the trailing and lead-<br />

ing edge of the blade. The shape of the<br />

airfoil differs in every section along the<br />

blade. The airfoil shape data needed to<br />

create the templates for the sections is<br />

described in appendix D.<br />

The airfoil is carved according to the<br />

templates. One template for each mark-<br />

ing. The shape of the airfoil must pre-<br />

cisely follow the template and the split-<br />

line on the template must follow the<br />

previously marked leading and trailing<br />

edges on the blade.<br />

When the airfoil-shape is carved, all that<br />

is left is to chamfer the hub junction and<br />

to carve the radius of the transition be-<br />

tween the airfoil and the hub junction.<br />

Figure 6.13: Blade manufacturing process<br />

ROTOR<br />

55

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