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Electronic Material Properties - und Geowissenschaften ...

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This phenomenon can be <strong>und</strong>erstood considering a pore not as a simple cylindrical<br />

hole, characterized by its base area and height. Actually due to the three-dimensional<br />

shape of a small pore it acts as a diffusion barrier for the dissolved ions. Therefore in<br />

a small pore the near surface concentration of dissolved iron will be higher than in a<br />

wider pore through which the dissolved ions can much easier diffuse away from the<br />

surface. But the higher the iron concentration near the surface is, the more is a<br />

further dissolution inhibited and the necessary potential to continue the dissolution is<br />

shifted to higher anodic values. That means if a metal surface is covered with an<br />

insulating coating a high shift of the open circuit potential into anodic direction<br />

indicates very small pores in the coating material.<br />

This correlation is supported by the results from similar measurements of iron<br />

samples that had been coated with different film thicknesses of the insulating polymer<br />

poly(p-xylylene) as can be seen in Fig. 4. Again there is a shift of the open circuit<br />

potential in anodic direction going along with a decrease in porosity at higher film<br />

thicknesses.<br />

current density I / A cm -2<br />

1.0E-02<br />

1.0E-05<br />

1.0E-08<br />

1.0E-11<br />

1.0E-14<br />

-1000 -500 0 500 1000<br />

Fig. 4: Iron samples coated with poly(p-xylylene)<br />

potential E / mV<br />

140 nm<br />

240 nm<br />

560 nm<br />

While the dissolution current density is proportional to the sum of the base areas of<br />

all pores in the coating, the potential shift of the open circuit potential is an indicator<br />

of the average size of the pores. Thus it is possible to distinguish between a few<br />

major flaws in the coating and a widespread micro-porosity which may both show the<br />

same current density.<br />

- 96 -

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