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_P.-Powell-auth.-Principles-of-Organometallic-Chemistry-Springer-Netherlands-1988

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Silicones

Industrial production of organotin compounds has increased more than 600

times since 19 50. In 19 78 world production reached 30 000 tonnes. The major

application is as stabilizers for PVC. Typical materials are di-n-octyltin laurate or

maleate, and for food packaging, the S,S'-bis(iso-octylmercaptoethanoate)

Oct~Sn(SCH 2 C0 2 0d) 2 • When about 2% of the tin compound is incorporated

into the plastic it remains colourless, transparent and unaffected by sunlight. Its

function is probably to act as a radical trap, a scavenger for hydrogen chloride and

an antioxidant against breakdown of the polymer in the atmosphere.

Triorganotin compounds kill a variety of organisms including bacteria, fungi,

moulds, algae, lichens, insects, molluscs and crustacea. This activity is greatest in

trialkyltin compounds which have a total of nine or ten carbon atoms in the

molecule. A typical preparation consists of aqueous bis(tri-n-butyltin) oxide.

TBT, (Bu 3 Sn) 2 0. in combination with a quaternary ammonium compound. It is

used, for example, in wood treatment and preservation. and in paper manufacture

to prevent bacterial decay of ground wood pulp during storage. It eradicates

moss, algae and lichens from masonry and prevents their regrowth for severa!

years. Similar preparations protect water based paints and adhesives from fungal

and bacterial attack. Organotin biocides were once thought to show low toxicity

to mammals, but recent studies question this. Concentrated solutions cause eye

and skin irritation. TBT is readily degraded in the environment to inorganic tin(II)

compounds.

4.4 Silicones

4.4.1 The 'direct process':manufacture of alkylchlorosilanes and silicones

The discovery by E.G. Rochow (General Electric Co.) and by R. Muller (VEB Silikon

Chemie) that methylchlorosilanes can be prepared by the direct reaction between

methyl chloride and silicon opened up the way for commercial developments

using silicon compounds. The reaction

2CH,Cl(g) + Si(s)----+ (CH,) 2 SiCl 2 (g)

~H'- =- 302 kJ moi-'

is strongly exothermic but requires a catalyst. In industry ground silicon of

metallurgical grade (::;::, 98%) is reacted with gaseous methyl chloride at

2 50-3 50oC and 1-5 atm in a fluid bed reactor. The best catalyst is copper, which

is introduced by grinding, sintering or merely by mixing with the silicon. It is even

possible just to add copper(I) chloride, which is reduced by silicon at the elevated

temperatures used. An induction period occurs during which oxide coatings are

removed and the catalyst is transported to active sites on the surface. Addition of

electropositive elements such as Al. Ca or Mg reduces the induction period: Zn or

Cd also helps to remove oxides and to mobilize CuCI by dissolution. A typical

mixture consists of Si. 90-9 5%: Cu. 5-10%. Al, 0.1-1%: Zn, 0.1-l% and Sb, a

'promoter'. 0.001-0.005%. The reaction has the characteristics of a heterogeneous

gas-solid process. It has been suggested that methyl chloride dissociates

on the surface to CH; and Cl' radicals. Radicals could also arise by decomposition

109

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