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Proceedings Book / Bildiri Kitabı - Orman Fakültesi - Süleyman ...

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2 nd International Non-Wood Products Symposium 8-10 September 2011 - Isparta/TURKEY<br />

subsequently combusted in the recovery furnace of<br />

the pulp mill. But these hemicelluloses provide<br />

low heating value than lignin. Pre-extraction of the<br />

hemicelluloses prior to pulping would make these<br />

polysaccharides available for other applications,<br />

such as fermentation to ethanol or butanol<br />

(feedstock for bioenergy) or for conversion to<br />

other bioproducts (Gáspár, et al 2007; Wang et al<br />

2011).<br />

Most cellulose or dissolving pulp comes from<br />

wood using the prehydrolysis kraft or acid sulfite<br />

processes (Biermann 1993, Hinck, et al. 1985).<br />

Dissolving wood pulp is a chemically refined<br />

bleached pulp composed of more than 90 percent<br />

pure cellulose. The end uses of dissolving pulp<br />

include cellophane and rayon, cellulose esters<br />

(acetates, nitrates, etc.), cellulose ethers<br />

(carboxymethyl cellulose, etc.), graft and crosslinked<br />

cellulose derivatives (Sjöström, 1981).<br />

This research focuses on fast-growing biomass<br />

utilization in producing dissolving pulp and<br />

economic, high-quality feed-stocks for bio-energy<br />

and bio-products. Pre-extraction conditions may<br />

affect dissolved biomass components. Therefore,<br />

the objective of this study was to pre-extract<br />

dhaincha by acidic to alkaline medium prior to<br />

kraft pulping in order to produce dissolving pulp.<br />

The pre-extracted liquor and produced pulp were<br />

characterized.<br />

2. MATERIAL AND METHODS<br />

Material<br />

Dhaincha was collected from the Savar, Dhaka. It<br />

was sun dried and leaves, dirt were removed. Then<br />

it was cut to 2-3 cm in length by hand cutting<br />

machine. The moisture content of dhaincha was<br />

determined. After determination of the moisture<br />

content of air dried dhaincha equivalent to 100 gm<br />

oven dried (o.d.) was weighed separately in a<br />

polyethylene bag for subsequent cooking<br />

experiments.<br />

The lignin (T211 om83) and pentosan (T223) of<br />

these raw materials were analysed following Tappi<br />

Test Methods. Holocellulose was determined by<br />

treating extractive free wood meal with NaClO2<br />

solution. The pH of the solution was maintained at<br />

4 by adding CH3COOH-CH3COONa buffer and<br />

-cellulose was determined by treating<br />

holocellulose with 17.5 % NaOH.<br />

Prehydrolysis<br />

Dhaincha was pre-extracted by water, water with<br />

0.2%H 2 SO 4 , water with 1% NaOH and water with<br />

3% NaOH in an oil heated bomb digester. Preextraction<br />

was carried out at 165 0 C for 60 min<br />

time. The dhaincha to liquor ratio was 1: 6. The<br />

time required to raise max temperature was 50<br />

min. After completing pre-extraction, digester was<br />

cooled by circulating cold water and the liquor<br />

was drained for pH, solid content, lignin and<br />

acetic acid determination. The percentage of<br />

dissolved components were measured by<br />

gravimetrically.<br />

Lignin analysis<br />

The dissolved lignin in the prehydrolysate was<br />

measured based on the UV/Vis spectrometric<br />

method at wavelength 205 nm (TAPPI UM 250)<br />

(19).<br />

Acetic acid<br />

Acetic acid in the PHL was dehydrated by<br />

anhydrous sodium sulphate. 1 µL was injected into<br />

GC. Pure glacial acetic acid (GAA) was used as<br />

reference standard. Analysis of GAA was carried<br />

out on Gas Chromatograph model 14B, Shimadzu,<br />

Japan loaded with software Class GC-10 (version-<br />

20). The GC was equipped with Flame Ionization<br />

Detector (FID) and Capillary Column,<br />

FAMEWAX, dimension 15mX 0.25mm RESTEC.<br />

Before injection the column was conditioned at<br />

180oC for about 2h for attaining thermal stability<br />

before use. The temperature of the column oven,<br />

injection port and detector were 180 o C, 240 o C and<br />

250 o C, respectively.<br />

Solid contents<br />

The total solid content in the PHL was determined<br />

by drying at 105 o C till to constant weight.<br />

Pulping<br />

Pulping of pre-extracted dhaincha was carried out<br />

in the same digester of pre-hydrolysis. Pulping<br />

conditions of kraft were as follows:<br />

- Active alkali was 18 % on oven-dry (o.d) raw<br />

material as Na 2 O<br />

- Sulphidity was 30%<br />

- Cooking time was 120 min at maximum<br />

temperature (170 o C). 90 min was required to raise<br />

maximum temperature (170<br />

o C) from room<br />

temperature.<br />

- Liquor to material ratio was 6.<br />

After digestion, pulp was washed till free from<br />

residual chemicals, and screened by flat vibratory<br />

screener (Yasuda, Japan). The screened pulp yield,<br />

total pulp yield and screened reject were<br />

determined gravimetrically as percentage of o.d.<br />

raw material. The kappa number (T 236 om-99) of<br />

the resulting pulp was determined in accordance<br />

with Tappi Test Methods.<br />

166

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