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DIGEST 2006 - Sabita

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But the traditionalists doggedly<br />

persist in specifying it for<br />

low-traffic roads and parking areas<br />

that:<br />

• do not lend themselves to<br />

production paving or rapid<br />

compaction;<br />

• have a fair amount of<br />

handwork;<br />

• have low quality base course<br />

(G3 to G5, laterite, crushed<br />

rubble, calcrete, all of<br />

variable quality), that is not<br />

finished to a high standard;<br />

• have actual asphalt;<br />

thicknesses that can easily<br />

range from 15 to 35mm.<br />

(Imagine the compaction<br />

window time for a 15mm<br />

thick area!).<br />

The tradition joyfully continues by<br />

making sure that most of these<br />

jobs are paved in winter, when as<br />

long as it is not raining, it's<br />

regarded as a good paving day!<br />

"The job HAS to be handed over<br />

tomorrow y'know", followed by the<br />

phrase that has supported the<br />

movies for a generation “Don't<br />

worry, everything will be OK".<br />

Ja well no fine<br />

And then the subtle assurance<br />

“I'm sure the Engineer will<br />

understand."<br />

They don't say what it is the<br />

Engineer will understand – it<br />

usually turns out to be only what<br />

the specification says! And when<br />

the core results come out, they all<br />

promptly forget about the<br />

pressure-cooker situation at the<br />

time.<br />

The result? Typical problems<br />

encountered are:<br />

• erratic and variable density,<br />

especially in winter;<br />

• excessive permeability;<br />

• erratic surface finish,<br />

particularly with handwork;<br />

• increased risk to the base<br />

from the above.<br />

The root cause of these problems?<br />

The mix design is not appropriate<br />

for the application and 25mm<br />

thickness. (It is suitable for<br />

production paving of a 40mm thick<br />

layer.)<br />

"Nonsense,” some of you will be<br />

saying, “I've been using this mix<br />

for 35 years, and can show you<br />

many roads that are still perfect."<br />

Ja well no fine!<br />

Granted, this mix is not a<br />

complete disaster, but:<br />

• specs have tightened – 95%<br />

Marshall has largely been<br />

replaced with 92% Rice;<br />

• 60/70 pen bitumen has<br />

replaced the 80/100 used 35<br />

years ago;<br />

• in my experience testing has<br />

become “more thorough” to<br />

put it politely.<br />

Certainly not every core will be a<br />

failure, but the more thoroughly<br />

you test this mix, the more<br />

failures you generally find. I too<br />

can name many roads and parking<br />

areas that have failed to some<br />

extent – failed in density and<br />

failed to last a reasonable lifespan.<br />

Am I a lone wolf howling in the<br />

wilderness?<br />

120

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