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DIGEST 2006 - Sabita

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ackup wearing course in the<br />

event of dolerite aggregate<br />

becoming unavailable during the<br />

contract. It also provided the ideal<br />

opportunity to develop the mix<br />

with quartzite aggregate as part of<br />

the preparation of the GPTRW rut<br />

resistance mixes.<br />

Design methodology<br />

(a) Fundamental design<br />

methodology<br />

The fundamental principles of<br />

compositional and volumetric<br />

asphalt design 1) 2) 3) , as developed<br />

on various high performance<br />

pavement structures since 2001<br />

are shown in Table 1 and were<br />

used to obtain specific<br />

performance properties for these<br />

mixes.<br />

The compositional and volumetric<br />

design methodology adopted<br />

utilises the following processes to<br />

arrive at optional mixes in<br />

accordance with target<br />

performance requirements:<br />

• Best aggregate sources in<br />

terms of desired aggregate<br />

properties (e.g. shape,<br />

i.e.cubical to slightly flaky;<br />

hardness according to COLTO<br />

criteria; consistency) are<br />

used;<br />

• Initial grading is optimised for<br />

50mm thickness, starting<br />

with a selected or specified<br />

nominal aggregate size<br />

(13.2mm) and filler to yield<br />

filler/binder ratio in the<br />

region of 1.3, and the<br />

in-between points on the<br />

grading log curve smoothed.<br />

Also the fraction passing the<br />

2.36mm screen (primary<br />

control sieve) is set at a level<br />

that ensures a “coarse<br />

graded” mix more or less<br />

coinciding with the coarse<br />

boundary of the conventional<br />

grading envelope;<br />

• Aggregate proportioning is<br />

carried out to meet the target<br />

grading;<br />

• Marshall volumetric design is<br />

then carried out to check<br />

VMA, VIM and binder/film<br />

thickness relationships;<br />

• The proportion passing the<br />

2.36mm screen is then<br />

adjusted to modify the VMA<br />

until volumetric requirements<br />

are met. It was noted that a<br />

2.5% reduction in the<br />

percentage passing the<br />

2.36mm screen generally<br />

resulted in a 1% increase in<br />

VMA (at the same binder and<br />

filler contents);<br />

• VMA is then adjusted, until<br />

binder film thickness, VIM’s,<br />

and gyratory voids meet<br />

volumetric/compositional<br />

targets. The aim is always to<br />

arrive at a cost-effective mix,<br />

by adopting the minimum<br />

binder content (or VMA for<br />

that matter) that will satisfy<br />

durability and fatigue criteria;<br />

• Performance tests are then<br />

carried out followed, if<br />

necessary, by a process of<br />

iteration until performance<br />

criteria are met.<br />

(b) Verification with other mix<br />

design methodologies<br />

(i) PRADO<br />

The implementation of the Belgian<br />

Road Research Centre<br />

104

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