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Basis of Design Book 2 - City of St. Petersburg

Basis of Design Book 2 - City of St. Petersburg

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Memorandum<br />

March 1, 2010<br />

Page 5 <strong>of</strong> 6<br />

Pier Replacement Costs:<br />

Open pier costs were based on reinstalling the pier “in-kind” assuming precast/prestressed concrete<br />

piles, cast-in-place concrete pile caps and beams, and a cast-in-place concrete deck capable <strong>of</strong><br />

supporting light traffic.<br />

As previously mentioned, work in the limited access area is complex due to mobility challenges in and<br />

around the ‘inverted pyramid’ building. Costs developed include the installation <strong>of</strong> new cast-in-place<br />

concrete pile caps, beams and deck and the repair <strong>of</strong> piles under the ‘inverted pyramid’ building, all in<br />

a confined construction environment. Pile encasement or jacketing is the assumed method <strong>of</strong> pile<br />

repair for this estimate. The jackets will require an underwater application with divers, boats and<br />

barges to stage the work.<br />

Two different pile jackets were evaluated. The first pile jacket is a standard Florida Department <strong>of</strong><br />

Transportation (FDOT) integral pile jacket with corrosion protection. This solution is anticipated to<br />

provide up to a 30-year design life. The following steps are anticipated for this repair:<br />

1. Removal <strong>of</strong> concrete from the existing piles outside <strong>of</strong> the reinforcing<br />

2. Attachment <strong>of</strong> cathodic protection anodes to the existing steel<br />

3. Construction <strong>of</strong> a new steel reinforcement cage and attachment <strong>of</strong> anodes<br />

4. Placement <strong>of</strong> a fiberglass jacket around the pile<br />

5. Encasement <strong>of</strong> pile and new cage with concrete using the jacket as a form<br />

The second pile jacket repair method uses a similar jacket but does not include a cathodic protection<br />

system. This jacket is anticipated to provide up to a 15-year design life.<br />

Summary <strong>of</strong> Service Life and Costs:<br />

New marine structures are designed for a minimum 50-year design life, which can be extended with<br />

proper repair and maintenance. The <strong>City</strong> <strong>of</strong> <strong>St</strong>. <strong>Petersburg</strong> has provided this level <strong>of</strong> care for the<br />

existing pier and as a result has extended the service life to 90 years.<br />

The existing ‘inverted pyramid’ building and associated foundations are approximately 40 years old.<br />

The existing piles considered for reuse are approximately 90 years old. Reuse <strong>of</strong> these structures will<br />

require continual maintenance for the rest <strong>of</strong> their service life. Working in the limited access area will<br />

increase the new construction cost by roughly 3 times and only provide an additional 30 years <strong>of</strong><br />

service life in lieu <strong>of</strong> the minimum 50-year service life <strong>of</strong> a new structure. Refer to the table for a<br />

summary <strong>of</strong> the probable construction costs for the pier demolition, building foundation demolition<br />

and pier replacement.

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