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Mr. Erik Milito - The House Committee on Natural Resources ...

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ISOLATING POTENTIAL FLOW ZONES DURING WELL CONSTRUCTION 31<br />

to the setting of liner top packer or annular wellhead seals can lead to predicti<strong>on</strong>s which overestimate or<br />

underestimate the actual potential for gas flow.<br />

5.8 Wellbore preparati<strong>on</strong> and c<strong>on</strong>diti<strong>on</strong>ing<br />

5.8.1 General<br />

Well preparati<strong>on</strong>, particularly circulating and c<strong>on</strong>diti<strong>on</strong>ing fluids in the wellbore, enhances cementing success. Many<br />

primary cementing failures are the result of fluids that are difficult to displace and/or of inadequate wellbore<br />

c<strong>on</strong>diti<strong>on</strong>ing. Drilling fluid with low fluid loss (thin, tough filter cake) and rheological properties that provide low, flat gel<br />

strengths are generally more c<strong>on</strong>ducive to proper displacement.<br />

Even when good well preparati<strong>on</strong> is planned, c<strong>on</strong>tingencies in the cementing operati<strong>on</strong> should be provided in case<br />

well c<strong>on</strong>diti<strong>on</strong>s prevent the planned well c<strong>on</strong>diti<strong>on</strong>ing program from being performed.<br />

Well preparati<strong>on</strong> may include the following:<br />

— adjusting drilling fluid rheological properties to aid in its removal during cementing;<br />

— ensuring the well is static;<br />

— curing losses;<br />

— c<strong>on</strong>diti<strong>on</strong>ing of fluids prior to cementing to ensure that static gel strength is broken, that cuttings and gas are<br />

removed and that the well is cooled for cementing.<br />

<str<strong>on</strong>g>The</str<strong>on</strong>g> pre-cementing c<strong>on</strong>siderati<strong>on</strong>s that are included in this summary are based <strong>on</strong> sound cementing best practices<br />

that are known to enhance the probability of success. Primary cement job failures are predominately due to a<br />

breakdown in the “displacement process” which leads to channeling of the cement through the drilling fluid. <str<strong>on</strong>g>The</str<strong>on</strong>g>se<br />

guidelines, when applied in c<strong>on</strong>juncti<strong>on</strong> with a simulati<strong>on</strong> software program will enhance the displacement process<br />

and improve the probability of successful primary cementing. It is not possible to predict the exact behavior of a fluid<br />

in a complex wellbore, but simulati<strong>on</strong> software can be used to gain a qualitative understanding of the impact of design<br />

and displacement opti<strong>on</strong>s.<br />

5.8.2 Lost Circulati<strong>on</strong> C<strong>on</strong>trol<br />

If losses have occurred or are expected, impact of the loss <strong>on</strong> the well objectives should be assessed. In some cases,<br />

it may not be necessary to treat the loss, such as when the loss z<strong>on</strong>e is shallower than the potential flow z<strong>on</strong>e which<br />

will be covered regardless of losses. When treatment is necessary there are a plethora of opti<strong>on</strong>s. <str<strong>on</strong>g>The</str<strong>on</strong>g>se include:<br />

maintaining the downhole circulating pressures below the pressure at which losses occur by reducing the density of<br />

the cement slurry, minimizing the height of the cement column and/or limiting fricti<strong>on</strong> pressure during the cementing<br />

operati<strong>on</strong>, using lost circulati<strong>on</strong> materials, running a liner rather than a l<strong>on</strong>g string, using stage tools, using diverter<br />

tools, etc.<br />

5.8.3 C<strong>on</strong>diti<strong>on</strong>ing the Drilling Fluid<br />

<str<strong>on</strong>g>The</str<strong>on</strong>g> c<strong>on</strong>diti<strong>on</strong> of the drilling fluid is <strong>on</strong>e of the most important variables in achieving good displacement during a<br />

cement job. Regaining and maintaining good mobility of the drilling fluid is a key parameter. <str<strong>on</strong>g>The</str<strong>on</strong>g> drilling fluid should be<br />

c<strong>on</strong>diti<strong>on</strong>ed in preparati<strong>on</strong> for cementing.<br />

Drilling fluids with low gel strength, low rheology and low fluid loss are more easily displaced. Pockets of gelled fluid,<br />

which comm<strong>on</strong>ly exist following drilling, make displacement difficult. Drilling fluid is c<strong>on</strong>diti<strong>on</strong>ed by adjusting<br />

properties to those which will be favorable for drilling fluid removal during cementing.

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