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Mr. Erik Milito - The House Committee on Natural Resources ...

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Annex A<br />

(informative)<br />

Background and Technology<br />

A.1 Background<br />

A.1.1 General<br />

In 2010, the Minerals Management Service was reorganized into the Bureau of Ocean Energy Management,<br />

Regulati<strong>on</strong> and Enforcement (BOEMRE). <str<strong>on</strong>g>The</str<strong>on</strong>g> BOEMRE in 2010 referenced API RP 90 and API RP 65-2 (first<br />

editi<strong>on</strong>), in additi<strong>on</strong> to API RP 65, in the Code of Federal Regulati<strong>on</strong>s (CFR).<br />

A.1.2 Historical Background<br />

On August 16, 2000, the MMS of the U.S. Department of the Interior presented safety c<strong>on</strong>cerns <strong>on</strong> unc<strong>on</strong>trolled<br />

annular flows to a new API Work Group. This group included government and industry representatives from several<br />

organizati<strong>on</strong>s including API Washingt<strong>on</strong> staff, API Executive <str<strong>on</strong>g>Committee</str<strong>on</strong>g> <strong>on</strong> Drilling and Producti<strong>on</strong> Operati<strong>on</strong>s, API<br />

Subcommittee 10 <strong>on</strong> Well Cements, Internati<strong>on</strong>al Standards Organizati<strong>on</strong>, Internati<strong>on</strong>al Associati<strong>on</strong> of Drilling<br />

C<strong>on</strong>tractors, Drilling Engineering Associati<strong>on</strong>, the MMS, and other interested parties. Issues related to annular casing<br />

pressure (ACP) were also discussed. This new group called “API Work Group <strong>on</strong> Annular Flow Preventi<strong>on</strong> and<br />

Remediati<strong>on</strong>” agreed to document industry “best practices” to improve z<strong>on</strong>al isolati<strong>on</strong>, reduce the occurrence of SCP,<br />

and help prevent annular flow incidents prior to, during, and after cementing operati<strong>on</strong>s. Studies of available<br />

informati<strong>on</strong> <strong>on</strong> flow event causes and preventi<strong>on</strong> helped the Work Group write “best practice” documents for<br />

publicati<strong>on</strong> as API Recommended Practices. <str<strong>on</strong>g>The</str<strong>on</strong>g> API Work Group is resp<strong>on</strong>sible for the following API Recommended<br />

Practice publicati<strong>on</strong>s:<br />

1) API RP 65 entitled Cementing Shallow Water Flow Z<strong>on</strong>es in Deep Water Wells,<br />

2) API Std 65-2 entitled Isolating Potential Flow Z<strong>on</strong>es During Well C<strong>on</strong>structi<strong>on</strong> (this document).<br />

Another group has prepared API RP 90 providing guidance <strong>on</strong> managing ACP, if encountered. API RP 90 covers<br />

procedures such as ACP m<strong>on</strong>itoring, diagnostic testing, establishing maximum allowable wellhead operating<br />

pressures (MAWOP), documenting ACP, and assessing risk to help determine the need for mitigati<strong>on</strong> measures. API<br />

RP 90 refers to API RP 65 for more informati<strong>on</strong> <strong>on</strong> ACP preventi<strong>on</strong> and remediati<strong>on</strong> methods and materials.<br />

A comprehensive overview of API RP 65 and its API Task Group is available in SPE paper 97168 [3] . <str<strong>on</strong>g>The</str<strong>on</strong>g> following<br />

secti<strong>on</strong> summarizes some of the key issues studied by this API Group and addressed herein.<br />

A.2 Historical Data and Perspectives<br />

Historical data and verbal communicati<strong>on</strong>s obtained from many countries str<strong>on</strong>gly suggests that annular flows, gas<br />

migrati<strong>on</strong>, vent flows, ACP (both sustained and thermal annular casing pressure), pressure z<strong>on</strong>e kicks, and LWC<br />

incidents, particularly prior to, during or after cementing pipe strings, can have grave c<strong>on</strong>sequences. Some of them<br />

have caused loss of human life and/or severe injuries, envir<strong>on</strong>mental polluti<strong>on</strong>, loss of expensive facilities, and<br />

negative effects <strong>on</strong> the operator’s future ability to obtain leases. Historical data also suggests that this is a comm<strong>on</strong><br />

problem and presents an opportunity for governments, industry, and other c<strong>on</strong>tributing parties to work together <strong>on</strong><br />

soluti<strong>on</strong>s. <str<strong>on</strong>g>The</str<strong>on</strong>g> API is committed to this task and c<strong>on</strong>tinually works <strong>on</strong> relevant standard practices that help industry<br />

work safely and protect the envir<strong>on</strong>ment.<br />

API’s publicati<strong>on</strong> of a series of API RP 65 documents is a key part of the soluti<strong>on</strong> by documenting proven technology<br />

that can mitigate and prevent annular flows linked to the well’s casing installati<strong>on</strong> and cementing process. Unforeseen<br />

events can happen <strong>on</strong> any cement job, even when it has been properly designed, so relevant well design parameters,<br />

40

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