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Copyright e Siemens AG 2000 All rights reserved The reproduction, transmission or use of this document or its contents is not permitted without express written authority. Offenders will be liable for damages. All rights, including rights created by patent grant or registration of a utility model or design, are reserved. Siemens AG Bereich Automatisierungs-- und Antriebstechnik Geschäftsgebiet Prozessinstrumentierung-- und Analytik D--76181 Karlsruhe Disclaimer of Liability We have checked the contents of this manual for agreement with the hardware and software described. Since deviations cannot be precluded entirely, we cannot guarantee full agreement. However, the data in this manual are reviewed regularly and any necessary corrections included in subsequent editions. Suggestions for improvement are welcomed. e Siemens AG 2000 Technical data subject to change. Trademarks SIMATIC, SIPART, SIREC, SITRANS are registered trademarks of Siemens AG. Third parties using for their own purposes any other names in this document which refer to trademarks might infringe upon the rights of the trademark owners. 2 SIPART PS2 Manual A5E00074631--03
Contents 0 Information for the Operator ............................................. 5 0.1 General information ........................................... 5 0.2 Classification of Safety Related Notices ......................... 6 0.3 Qualified Personnel ........................................... 7 0.4 Use as intended .............................................. 9 0.5 Technical Documentation ...................................... 9 0.6 Warranty Information .......................................... 10 0.7 Delivery Notes ............................................... 10 0.8 Standards and Regulations .................................... 10 1 Introduction ............................................................ 11 1.1 General information about the positioner ......................... 11 2 Design and Method of Operation ........................................ 15 2.1 Overview .................................................... 15 2.2 Instrument Components ....................................... 16 2.2.1 Motherboard ................................................. 17 2.2.2 Electrical Connections ......................................... 17 2.2.3 Pneumatic Connections ....................................... 18 2.2.4 Mounting Kit ................................................. 21 2.2.5 Purge air switching (not in the explosion proof version) ............ 21 2.2.6 Restrictors ................................................... 21 2.3 Method of Operation .......................................... 22 2.4 State as supplied ............................................. 24 2.5 Options modules ............................................. 25 2.5.1 Options modules in normal and intrinsically safe versions .......... 25 2.5.2 Options modules in explosion proof version ...................... 29 2.5.3 HART-function ............................................... 31 2.5.4 Alarm module ................................................ 31 2.5.5 Jy-module ................................................... 32 2.5.6 SIA module .................................................. 32 2.5.7 Accessories ................................................. 33 3 Preparing for Operation ................................................. 35 3.1 Instrument identification (type key) .............................. 35 3.2 Dimensional drawings ......................................... 35 3.3 Assembly .................................................... 37 3.3.1 Instructions for using positioners in a wet environment ............. 38 3.3.2 Instructions for using positioners which are exposed to strong accelerations or vibrations ................................................. 40 3.3.3 Mounting kit ”linear actuator” 6DR4004-8V and 6DR4004-8L ....... 42 3.3.4 Assembly procedure (see figure 3-7, page 44) .................... 43 3.3.5 Mounting kit ”rotary actuator” 6DR4004-8D ....................... 45 3.3.6 Assembly procedure (see figure 3-8 and figure 3-9) ............... 46 3.4 Electrical Connection .......................................... 50 3.4.1 Connection in non-intrinsically safe and explosion proof version ..... 52 SIPART PS2 Manual A5E00074631--03 3
Page 1: Manual Edition 07/2003 sipart ps2 E
Page 6 and 7: 3.4.2 Connection in intrinsically s
Page 8 and 9: Information for the Operator This m
Page 10 and 11: Information for the Operator ! WARN
Page 12 and 13: Information for the Operator The fo
Page 14 and 15: Introduction Degree of protection E
Page 16 and 17: Introduction 1 2 4 3 1 Actuator 2 P
Page 18 and 19: Design and Functional Principle put
Page 20 and 21: Design and Functional Principle 2.2
Page 22 and 23: Design and Functional Principle Pos
Page 26 and 27: Design and Functional Principle 1 B
Page 28 and 29: Design and Functional Principle 5.
Page 30 and 31: Design and Functional Principle 6 1
Page 34 and 35: Design and Functional Principle The
Page 36 and 37: Design and Functional Principle 34
Page 38 and 39: Preparing for Operation 90 14 3x G1
Page 40 and 41: Preparing for Operation . NOTE The
Page 42 and 43: Preparing for Operation Assembly of
Page 44 and 45: Preparing for Operation 3.3.3 Mount
Page 46 and 47: Preparing for Operation 2 17 16 12
Page 48 and 49: Preparing for Operation 3.3.6 Assem
Page 50 and 51: Preparing for Operation 15 14 4.2 9
Page 52 and 53: Preparing for Operation fastening B
Page 54 and 55:
Preparing for Operation . NOTE Use
Page 56 and 57:
Preparing for Operation Current out
Page 58 and 59:
Preparing for Operation Non-hazardo
Page 60 and 61:
Preparing for Operation Current out
Page 62 and 63:
Preparing for Operation Non-hazardo
Page 64 and 65:
Preparing for Operation SIA module
Page 66 and 67:
Preparing for Operation Only a few
Page 68 and 69:
Preparing for Operation 3. Switch o
Page 70 and 71:
Preparing for Operation 4. Switch o
Page 72 and 73:
Preparing for Operation The first l
Page 74 and 75:
Preparing for Operation The initial
Page 76 and 77:
Preparing for Operation 3.6.7 Autom
Page 78 and 79:
Preparing for Operation 2 set lever
Page 80 and 81:
Preparing for Operation 3.7 Copying
Page 82 and 83:
Operation Figure 4-1 Meaning of the
Page 84 and 85:
Operation 4.3 Operating modes The p
Page 86 and 87:
Operation Manual 4-1 mode In this o
Page 88 and 89:
Operation The following configurati
Page 90 and 91:
Operation . NOTE After ”LWAY, ncS
Page 92 and 93:
Operation y=x 100 % Positioner 1 6.
Page 94 and 95:
Operation The setpoint vertex value
Page 96 and 97:
Operation 40.YCDO 41.YCUP Value for
Page 98 and 99:
Operation 48. TIM 49. LIM 50. STRK
Page 100 and 101:
Operation 4.5 Diagnosis 4.5.1 Diagn
Page 102 and 103:
Operation 4 A1CNT 5 A2CNT Alarm cou
Page 104 and 105:
Operation 31 VENT1 32 VENT2 Number
Page 106 and 107:
Operation Error Event code 1 Remain
Page 108 and 109:
Operation 8 Monitoring of the dead
Page 110 and 111:
Operation Upper line Lower line Mea
Page 112 and 113:
Operation 4.7 Optimization of the c
Page 114 and 115:
Care and Maintenance 8. Replace the
Page 116 and 117:
Technical Data ■ Technical data S
Page 118 and 119:
Technical Data ■ Technical data (
Page 120 and 121:
Technical Data ■ Technical data (
Page 122 and 123:
Scope of delivery 7.1 Ordering data
Page 124 and 125:
Scope of delivery 7.4 Scope of deli
Page 126 and 127:
Index Installation positions, favor
Page 128 and 129:
Appendix 9.2 Certificates 9.2.1 EC
Page 130 and 131:
Appendix 9.2.3 EC Type-Examination
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Appendix 130 SIPART PS2 Manual A5E0
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Page 136 and 137:
Page 138 and 139:
Page 140 and 141:
Page 142 and 143:
Page 144 and 145:
Appendix 9.2.6 FM Approval Report (
Page 146 and 147:
Appendix 9.2.7 FM Approval Report 1
Page 148 and 149:
Appendix 9.2.8 CSA Certificate of C
Page 150 and 151:
Appendix 9.2.9 Control Drawing A5E0
Page 152 and 153:
Page 154 and 155:
Page 156 and 157:
Page 158 and 159:
Page 160:
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