Downloaded from http://www.everyspec.<strong>com</strong> on 2011-10-29T14:56:01.DOD-HDBK-791(AM)responsibility for integrated material inventory managementof a group of items.OOperating and support phase. The period in the systemlife cycle which starts with the delivery of the first itemof equipment to the using unit and terminates withdisposition of the system from the inventory.Operational readiness. The probability that, at any pointin time, a system or equipment is either operating satisfactorilyor ready to be placed in operation on demandwhen used under stated conditions, including statedallowable warning time. Thus, total calendar time is thebasis for <strong>com</strong>putation of operational readiness.Operational testing. A series of tests conducted by thedesignated user to determine operational effectiveness,suitability, and military desirability of materiel and theadequacy of the organization, doctrine, and tacticsproposed for use.Operational value. A measure of maintainability whichincludes the <strong>com</strong>bined effects of item design, quality,installation, environment, operation, maintenance, andand repair.Operating time. The time during which a system orequipment is operating in a manner acceptable to theoperator, although unsatisfactory operation (or failure)is sometimes the result of the judgment of themaintenance technician.Overhaul To restore an item to a <strong>com</strong>pletely serviceablecondition as prescribed by maintenance serviceabilitystandards.PPeriodic maintenance. Maintenance performed on equipmenton the basis of hours of operation or calendartime elapsed since last inspection.Physical interchangeability. A condition in which anytwo or more parts or units made to the same specificationcan be mounted, connected, and used effectively inthe same position in an assembly or system.Plan for logistic support. A major section of the materielacquisition plan that deals with all aspects of materielsupport planning.Preparation time. That element of active repair timerequired to obtain necessary test equipment and maintenancemanuals and to setup the necessary equipmentin preparation for fault location.Preventive maintenance. That maintenance performed toretain an item in satisfactory operational condition byproviding systematic inspection. detection, and preventionof incipient failures.Preventive maintenance time. That portion of calendartime used in ac<strong>com</strong>plishing preventive maintenance. It<strong>com</strong>prises time spent in performance measurement;care of mechanical wear-out items; front panel adjustment,calibration, and alignment; cleaning; and scheduledreplacement of items.Probability of fault detection. By using authorized displays,manuals, checklists, test points, and test equipment,the probability that an existing fault—whichwould render a system or equipment inoperable (ormarginally effective) will be detected.Production model. An item in its final mechanical andelectrical form—of final production design made byproduction tools, jigs, fixtures, and methods.Production and deployment phase. The fourth phase inthe materiel life cycle. During this phase, all hardware,software, and trained personnel required to deploy anoperational system are acquired.Proportion of faults isolatable. Given that a fault hasoccurred which renders a system or equipment inoperable,the percentage of the faults that can be traced toan isolatable unit by using authorized displays. manuals,checklists, test points, and test equipment.Prototype model. A model suitable for <strong>com</strong>plete evaluationof mechanical and electrical form, design, andperformance. It is in final mechanical and electricalform, uses approved parts. and is <strong>com</strong>pletely representativeof final equipment.QQualitative maintainability requirement. A maintainabilityrequirement expressed in qualitative terms—e.g.,niinimize <strong>com</strong>plexity, design for a minimum number oftools and items of test equipment, and design for optimumaccessibility.Quantitative maintainability requirement. A maintainabilityrequirement expressed in quantitative termsi.e., a figure of merit in measurable units of time orresources required to ac<strong>com</strong>plish a specific maintenancetask or group of tasks in relation to the applicableperformance requirements (reaction time. availabilities,downtime, repair time, turnaround time, etc.)RRandom failure. Any Failure whose exact time of occurrencecannot be predicted.G-8
Downloaded from http://www.everyspec.<strong>com</strong> on 2011-10-29T14:56:01.DOD-HDBK-791(AM)Reaction time. The time required to initiate a mission;measured from the time the <strong>com</strong>mand is received.Ready time. The period of time during a mission that theitem is available for operation but is not required.Reassembly. A technician task for replacement of itemsremoved to gain access to facilitate repair and for closingthe equipment for return to service.Rebuild. To restore to a condition <strong>com</strong>parable to new bydisassembling the item to determine the condition ofeach of its <strong>com</strong>ponent parts, and reassembling it usingserviceable, rebuilt, or new assemblies, subassemblies,and parts.Redundancy. The existence of more than one means forac<strong>com</strong>plishing a given task, where some number ofmeans must fail before there is an overall failure to thesystem. Parallel redundancy applies to systems whereboth means are working at the same time to ac<strong>com</strong>plishthe task and either of the systems is capable of handlingthe job itself in case of failure of the other system. Seriesor standby redundancy applies to a system where thereis an alternate means of ac<strong>com</strong>plishing the task, i.e., thestandby redundancy is switched in by a malfunctionsensing device when the primary system fails.Reliability. The probability that an item will perform itsintended function for a specified interval under statedconditions.Reliability centered maintenance (RCM). A concept thatuses decision logic to evaluate and construct maintenancetasks which are based on the equipment functionsand failure modes.Repair. The process of returning an item to a specifiedcondition including preparation, fault location, itemprocurement, fault correction, adjustment and calibration,and final test.Repairability. The capability of an item to be repaired.Repairable item. An item which can be restored to performall of its required functions by corrective maintenance.Repair rate. A measure of repair capability, i.e., thenumber of repair actions <strong>com</strong>pleted per unit of time.Repair time. See active repair time.Replacement schedule. The specified periods when itemsof operating equipment are to be replaced. Replacementmeans removal of items approaching the end oftheir maximum useful life, or the time interval specifiedfor item overhaul or rework, and installation of a serviceableitem in its place.Replacing. Substituting one unit for another unit. Usuallydone to substitute a properly functioning unit for amalfunctioning unit.SSelf test. A test or series of tests, performed by a deviceupon itself, that shows whether or not the device isoperating within designed limits. This includes testprograms on <strong>com</strong>puters and automatic test equipmentthat check out their performance status and readiness.Serviceability. The design, configuration, and installationfeatures that will minimize periodic or preventive maintenancerequirements, including the use of special tools,support equipment, skills, and manpower, and enhancethe ease of performance of such maintenance, includinginspection and servicing.Service life. The period of time during which an item canremain in the operational inventory under specifiedconditions of use and maintenance.Servicing. The performance of any act–-other than preventiveor corrective maintenance—required to keep anitem of equipment in operating condition, such as lubricating,fueling, oiling, cleaning, etc. This does notinclude periodic replacement of parts or any correctivemaintenance tasks.Skill level. Level of proficiency required for performanceof a specific job, and the level of proficiency at which anindividual qualifies in that occupational specialty.Sneak circuit. An unexpected path or logic flow within asystem which, under certain conditions, can initiate anundesired function or can inhibit a desired function.Software. That portion of the support subsystem requiredin addition to personnel and hardware. Softwareincludes technical data, <strong>com</strong>puter programs and tapes,training documents, etc.Special tools. Tools peculiar to a specific end product.Standardization. The use of <strong>com</strong>mon items, parts, materials,and practices throughout the life cycle of systemsand equipment.Storage time. Time during which a system or equipment ispresumed to be in operable condition but is being heldfor subsequent use.Support cost. The total cost of ownership, excludingoperating crews and using personnel, of an item duringits operational life including the total impact of requirementsfor skill levels; technical data; test, measurement,and diagnostic equipment (TMDE); spares; repairparts; special tools; maintenance equipment; facilities;levels and location of maintenance facilites; manpower;and training and training equipment.Supportability. A measure of the capability of materiel tobe supported easily and economically.G-9
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