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Build Your Own Combat Robot

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84 <strong>Build</strong> <strong>Your</strong> <strong>Own</strong> <strong>Combat</strong> <strong>Robot</strong><br />

FIGURE 5-1<br />

Batteries in series<br />

and parallel.<br />

D-cell NiCad should always have a capacity greater than 4Ahr, yet many<br />

name-brand D-cell NiCads can be found with Ahr capacities of less than 2.5Ahr.<br />

Virtually all brand-new rechargeable batteries will have a higher energy capacity<br />

after going through a few charge/discharge cycles. The minimum recommended<br />

break in period is three cycles, although capacity will increase during the<br />

first ten charge/discharge cycles.<br />

For all battery types, if you want to increase voltage, just add the batteries together<br />

in series. From any battery type, you can build up as high a voltage as<br />

needed. All the batteries in series must be the exact same type of battery in voltage<br />

and capacity. If you want to increase for current capacity, add battery packs with<br />

the equal voltage and current capacity together in parallel.<br />

Figure 5-1 shows two battery packs wired together to increase the voltage or<br />

current. When connecting batteries together in series, the voltage is added together<br />

and the current capacity is the same as a single battery pack. When the batteries<br />

are wired together in parallel, the voltage remains constant but the current capacity<br />

is added together.<br />

caution Remember that each battery pack must have identical total voltage and current<br />

capacity or you will damage the batteries.<br />

Preventing Early Battery Death<br />

With proper care, most combat rechargeable batteries can run through 200 to<br />

1,000 charge cycles. Under battle conditions and extreme current draws, the actual<br />

figure will be closer to 200 than 1,000, though. If you do a lot of practice driving,<br />

you should consider getting new batteries after two or three competitions. To get the<br />

maximum amount of charge cycles, you must pay attention to the following areas.<br />

First, follow the proper care and charging guidelines for your particular rechargeable<br />

battery. All rechargeable batteries require about 5 to 50 percent more<br />

charge placed into them than is taken out of them. Improper charging by either<br />

overcharging or undercharging is probably the biggest killer of rechargeable batteries.<br />

An automatic charger specifically designed for your particular battery type<br />

is the best defense against harming the battery by improper charging.<br />

Second, rechargeable batteries can become severely damaged by being deeply<br />

discharged. While the battery is in hard use, and whenever the battery charge is below<br />

80 percent of the rated charge, it is possible that some of the cells within the

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