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Build Your Own Combat Robot

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300 <strong>Build</strong> <strong>Your</strong> <strong>Own</strong> <strong>Combat</strong> <strong>Robot</strong><br />

about half of them have lower current ratings in reverse than in forward. You will<br />

need an ESC that has the same capabilities in forward and in reverse.<br />

Most ESCs advertise the peak current capacity. This is a very misleading value.<br />

It is usually a theoretical value under ideal operating conditions, and not to exceed<br />

that value for more than one second. In reality, if the motors are drawing current<br />

near this advertised value for more than a few seconds, you will let the “magic<br />

smoke” out of the ESC, and it will stop working. Since sumos spend a lot of their<br />

time pushing other robots around, the motors will be drawing near maximum current<br />

for long periods of time. Because of this, you will need to look at the 30-second<br />

and 5-minute current ratings of the ESC. The ideal ESC will have a 30-second<br />

current rating greater than the stall current of the motor. Obtaining this information<br />

usually means contacting the manufacturer. One method to obtain a little<br />

performance improvements out of the ECS is to add a cooling fan above the heat<br />

sinks on the ESC.<br />

Generally, the R/C style electronic speed controllers are the easiest and most<br />

cost-effective solution to driving the motors. These controllers can be found at<br />

most hobby stores. Another source for electronic speed controllers is using<br />

H-Bridge type controllers. There are many companies that sell a wide variety of<br />

these types of controllers. One of the big differences in these controllers is that<br />

they accept a true pulse-width modulation (PWM) signal to vary the motor speed,<br />

which can give you better speed, braking, and direction control resolution. Many<br />

bot builders build their own version of a high-powered speed controller using<br />

MOSFET power transistors. Although this can be done, it is generally a difficult<br />

task to produce a reliable controller. In the end, off-the-shelf speed controllers are<br />

less frustrating and cost less to implement.<br />

Advanced Sensors Because the international robot sumo class is much larger<br />

than the mini sumo class, there’s a lot of extra room for sensors. Most international<br />

sumo bots use more than one type of sensor. The edge-detection sensor is<br />

still used. Some bots use more than two sets of these, and some bots even have<br />

them on their backs to detect whether they are being pushed out to the sumo ring.<br />

The infrared object-detector circuit is very popular, and is used on the larger sumo<br />

bots. A new type of sensor that is used on the larger sumo bots is the range-detecting<br />

sensor. The two most common methods used are ultrasonic sensors and infrared<br />

range detectors.<br />

Ultrasonic Range Detectors<br />

Ultrasonic range detectors are becoming more popular because they are becoming<br />

more widely available. They work by measuring the time of flight from a sound<br />

signal being reflected off an object. The object’s distance is computed by multiplying<br />

the measured time by the speed of sound in the current air conditions. For robotic<br />

sumo applications, any returned signal outside 5 feet can be ignored because

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