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Build Your Own Combat Robot

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vi <strong>Build</strong> <strong>Your</strong> <strong>Own</strong> <strong>Combat</strong> <strong>Robot</strong><br />

4 Motor Selection and Performance 61<br />

Electric Motor Basics, 62<br />

Determining the Motor Constants, 67<br />

Power and Heat, 68<br />

High-Performance Motors, 73<br />

Motor Sources, 74<br />

Internal Combustion Engines, 76<br />

Conclusion, 77<br />

5 It’s All About Power 79<br />

Battery Power Requirements, 80<br />

Measuring Current Draw from the Battery, 80<br />

Battery Capacity Basics, 83<br />

Preventing Early Battery Death, 84<br />

Sizing for a 6-Minute Run Time, 85<br />

Comparing SLA, NiCad, and NiMH Run-Time Capacities, 86<br />

Electrical Wiring Requirements, 91<br />

Battery Types, 92<br />

Sealed Lead Acid, 93<br />

Nickel Cadmium (NiCad), 95<br />

Nickel Metal Hydride (NiMH), 97<br />

Alkaline, 98<br />

Lithium Ion, 99<br />

Installing the Batteries: Accessible vs. Nonaccessible, 100<br />

6 Power Transmission: Getting Power to <strong>Your</strong> Wheels 103<br />

Power Transmission Basics, 106<br />

Torque, 109<br />

Force, 109<br />

Location of the Locomotion Components, 112<br />

Mounting the Motors, 112<br />

Thermal Considerations for the Motor, 113<br />

Methods of Power Transmission, 114<br />

Chain Drive Systems, 115<br />

Buying the Chain, 115<br />

Chain Sprockets, 117<br />

Belt Drive Systems, 118<br />

Flat Belts, 118<br />

Synchronous Belts, 119<br />

V-Belts, 121<br />

Gearboxes, 122<br />

Mounting Gear Assemblies, 122<br />

Securing Gears to Shafts, 122<br />

7 Controlling <strong>Your</strong> Motors 127<br />

Relay Control, 128<br />

Poles and Throws, 128

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