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handbook of carbon, graphite, diamond and fullerenes

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3.3 Effect <strong>of</strong> Particle (Grain) Size on Properties<br />

AI1RL<br />

AI4RL<br />

AI5RL<br />

0.075<br />

0.025<br />

0.010<br />

1.72<br />

1.82<br />

1.90<br />

0.0016<br />

0.0018<br />

0.0020<br />

Molded Graphite 99<br />

The size <strong>of</strong> the particle (grain size), can have a considerable effect on<br />

the properties <strong>of</strong> molded <strong>graphite</strong> as shown in Table 5.4.<br />

Table 5.4. Effect <strong>of</strong> Particle Size on Properties I 10 '<br />

Particle Specific Flexural CTE*<br />

Size Density Resistance Strength m/m°C x 10" 6<br />

Grade** mm g/cm 3 O.cm MPa (100-600°C)<br />

28<br />

42<br />

77<br />

Notes: * CTE= coefficient <strong>of</strong> thermal expansion<br />

**Materials are isostatically pressed grades from<br />

The Carbon/Graphite Group Inc., St. Marys, PA<br />

As shown in the above table, reducing particle size (grain size) results<br />

in an substantial increase in the apparent density <strong>and</strong>, correspondingly, a<br />

lowering <strong>of</strong> the porosity. The flexural strength is almost tripled. On the<br />

negative side, the CTE is more than doubled, which may lead to a decrease<br />

in thermal shock resistance. The effect on the electrical resistivity is not as<br />

pronounced.<br />

Particle size also affects the finishing since, during machining operations,<br />

particles can be torn out <strong>of</strong> the surface by the tool, leaving a void <strong>and</strong><br />

the larger the particle, the larger the void. When a smooth finish is required<br />

with close tolerances, a small particle size material must be selected.<br />

3.4 Effect <strong>of</strong> Grain Orientation on Properties<br />

The degree <strong>of</strong> grain orientation varies with the production process as<br />

mentioned above <strong>and</strong> has a considerable effect on the properties <strong>of</strong> molded<br />

<strong>graphite</strong> as shown in Table 5.5.<br />

3.2<br />

5.7<br />

7.0

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