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handbook of carbon, graphite, diamond and fullerenes

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78 Carbon, Graphite, Diamond, <strong>and</strong> Fullerenes<br />

well-defined melting point. The <strong>carbon</strong> yield is not fixed <strong>and</strong> varies with the<br />

composition (see Ch. 5, Sec. 1.2).<br />

Petroleum pitch is the residue from the distillation <strong>of</strong> petroleum<br />

fractions. Like coal-tar pitch, it has a varying composition, consisting mostly<br />

<strong>of</strong> aromatic <strong>and</strong> alkyl-substituted aromatic hydro<strong>carbon</strong>s. A solid at room<br />

temperature, it also has a broad s<strong>of</strong>tening range <strong>and</strong> no well-defined melting<br />

point. The formation <strong>of</strong> its mesophase is related to the chemical constituents<br />

<strong>and</strong> the asphaltene fractions J 12 ' Coal-tar <strong>and</strong> petroleum-pitches do not<br />

crystallize during cooling but can be considered as supercooled liquids.<br />

Single hydro<strong>carbon</strong>s <strong>of</strong> interest as precursor materials are anthracene,<br />

phenantrene <strong>and</strong> naphthalene. The latter is a precursor in the<br />

production <strong>of</strong> <strong>carbon</strong> fibers. These compounds are obtained by recovery<br />

from the distillation <strong>of</strong> coal-tar between 170 - 230°C for naphtalene, <strong>and</strong><br />

>270°C for anthracene <strong>and</strong> phenantrene. Other coal-tar derivatives are<br />

biphenyl <strong>and</strong> truxene (see Sec. 3.2 below).<br />

These materials can be processed singly or modified by the addition<br />

<strong>of</strong> solvents or other materials to alter their <strong>carbon</strong>ization <strong>and</strong> graphitization<br />

characteristics, as will be shown in Ch. 8J 13 '<br />

2.4 Carbonization <strong>of</strong> Polymers<br />

Polymers are organic materials consisting <strong>of</strong> macromolecules, composed<br />

<strong>of</strong> many repeating units called "mere", from which the word polymer<br />

is derived. The major polymers in the production <strong>of</strong> synthetic <strong>graphite</strong> are<br />

listed in Table 4.1 above <strong>and</strong> their chemical structures are shown in Fig. 4.4.<br />

As a rule, polymers have a lower <strong>carbon</strong> yield than aromatic hydro<strong>carbon</strong>s<br />

since they contain, in addition to hydrogen <strong>and</strong> <strong>carbon</strong>, other elements<br />

with higher molecular weight, such as chlorine, oxygen, or nitrogen. These<br />

elements must be removed. The <strong>carbon</strong>ization mechanism <strong>of</strong> polymers is<br />

usually more intricate than that <strong>of</strong> aromatic hydro<strong>carbon</strong>s since the composition<br />

is more complex. The <strong>carbon</strong> yield is unpredictable in many cases. f2]<br />

One <strong>of</strong> the oldest polymer precursors is cellulose which has been used<br />

for generations in the production <strong>of</strong> charcoal from wood <strong>and</strong>, early in the<br />

twentieth century, for lamp filaments from cotton or bamboo by Thomas<br />

Edison.<br />

In linear polymers (that is non-aromatic), such as polyethylene <strong>and</strong><br />

polystyrene, the polymeric chain breaks down into increasingly smaller<br />

molecules which eventually gasify. As a result, these materials have a low

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