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handbook of carbon, graphite, diamond and fullerenes

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Molded Graphite 103<br />

Hardness. As mentioned in Ch. 3, the distance between the basal<br />

planes <strong>of</strong> the <strong>graphite</strong> crystal is relatively large (0.334 nm) <strong>and</strong> the van der<br />

Waals bond between these planes is weak (7.1 kJ mol). The interplanar<br />

distance is further increased by lattice defects, interstitial foreign atoms <strong>and</strong><br />

other irregularities. As a result the basal planes can slip easily over each<br />

other without loosing their coherence (as long as the slip is not hindered by<br />

cross-linking boundary conditions), <strong>and</strong> <strong>graphite</strong> is able to yield plastically.<br />

This characteristic makes it difficult to interpret hardness measurements<br />

except with the ball-identation method which can be considered<br />

reasonably accurate. The resulting "contact hardness" is defined as the<br />

average pressure required to indent the material to a depth equal to 2/100th.<br />

<strong>of</strong> the radius <strong>of</strong> the ball. Other hardness-measurement methods such as the<br />

Scleroscope (which is the measure <strong>of</strong> the rebound height <strong>of</strong> a falling<br />

<strong>diamond</strong>-tipped hammer) are convenient but, as they are not based on the<br />

same principle, cannot readily be correlated with the ball hardness.<br />

Table 5.6 lists typical contact- <strong>and</strong> Scleroscope-hardness values <strong>of</strong><br />

several types <strong>of</strong> molded <strong>graphite</strong>J 13 !<br />

Table 5.6. Hardness <strong>of</strong> Molded Carbon <strong>and</strong> Graphite<br />

Material<br />

Electro<strong>graphite</strong><br />

Hard <strong>carbon</strong><br />

Coke-based <strong>carbon</strong><br />

Lampblack-based <strong>carbon</strong><br />

Contact<br />

Hardness<br />

kg/mm 2<br />

18<br />

35-50<br />

Scleroscope<br />

Hardness<br />

40-80<br />

70-100<br />

70-90<br />

70-110<br />

Frictional Properties. Molded <strong>graphite</strong> materials have inherently low<br />

friction due to the ease <strong>of</strong> basal-plane slippage <strong>and</strong> the resulting low shear<br />

strength mentioned above.<br />

When <strong>graphite</strong> is rubbed against a metal or ceramic surface, a thin<br />

transfer film is formed on the rubbed surface. This lowers the coefficient <strong>of</strong><br />

friction which can be less than 0.01 after the transfer film is fully developed.

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