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handbook of carbon, graphite, diamond and fullerenes

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Carbon Fibers 187<br />

However, this high degree <strong>of</strong> crystallinity also results in low shear <strong>and</strong><br />

compressive strengths. In addition, these <strong>carbon</strong> fibers tend to have flaws<br />

such as pits, scratches, striations, <strong>and</strong> flutes. These flaws are detrimental<br />

to tensile properties but do not essentially affect the modulus <strong>and</strong> the<br />

thermal conductivity.! 161<br />

4.0 CARBON FIBERS FROM RAYON<br />

Rayon-based fibers were the first <strong>carbon</strong> fibers produced commercially.<br />

They were developed in the 1960's specifically for the reinforcement<br />

<strong>of</strong> ablative componentsfor rockets <strong>and</strong> missiles. However, they are difficult<br />

to process into high-strength, high-modulus fibers <strong>and</strong> have been replaced<br />

in most structural applications by PAN or pitch-based fibers.<br />

4.1 Rayon Precursor<br />

A number <strong>of</strong> rayon fibers are available, but the most suitable is the<br />

highly polymerized viscose rayon. The molecular structure is asfollows:! 11 '<br />

OH OH<br />

CH2<br />

CH2<br />

CH-O CH-O<br />

/ \ / \<br />

-CH CH-O-CH CH-O<br />

\ / \ /<br />

CH-CH CH-CH<br />

II II<br />

OH OH OH OH<br />

As can be seen, this structure has many heteroatoms (O <strong>and</strong> H) which<br />

must be removed. Moreover, many <strong>carbon</strong> atoms are lost due to the<br />

formation <strong>of</strong> volatile <strong>carbon</strong> oxides during pyrolysis. As a result the <strong>carbon</strong><br />

yield is low (

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