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handbook of carbon, graphite, diamond and fullerenes

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148 Carbon, Graphite, Diamond, <strong>and</strong> Fullerenes<br />

2.5 Deposition Systems <strong>and</strong> Apparatus<br />

A common CVD apparatus for the deposition <strong>of</strong> pyrolytic <strong>graphite</strong> is the<br />

so-called cold-wall reactor. This reactor does not require a furnace since the<br />

substrate to be coated is heated directly, usually by induction heating.<br />

The decomposition reactions for the deposition <strong>of</strong> pyrolytic <strong>graphite</strong> are<br />

endothermic, i.e., they absorb heat. As a result, deposition takes place<br />

preferentially on the surfaces where the temperature is the highest, in this case<br />

the substrate, while the cooler walls <strong>of</strong> the reactor remain essentially uncoated.<br />

A simple laboratory type reactor for pyrolytic-<strong>graphite</strong> deposition is<br />

shown in Fig. 7.2 J 31 The substrate is a molded-<strong>graphite</strong> disk which is rotated<br />

to improve deposition uniformity. It is heated by a high-frequency (450 kHz)<br />

induction coil <strong>and</strong> deposition occurs at low pressure (500 Pa). Temperature<br />

is monitored <strong>and</strong> controlled by a sheathed thermocouple <strong>and</strong> corroborated<br />

by an optical pyrometer.<br />

Production systems <strong>of</strong> a similar basic design now reach considerable<br />

size, with CVD furnaces 1.2 m in diameter <strong>and</strong> over 2 m high commercially<br />

available.<br />

Thermocouple —'<br />

Quartz<br />

Reactor<br />

Tube<br />

Substrate<br />

Exhaust<br />

Figure 7.2. Schematic <strong>of</strong> a cold-wall reactor for the production <strong>of</strong> pyrolytic<br />

<strong>graphite</strong>. PI

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