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A Study of Lean Construction Practices in Gaza Strip

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for measur<strong>in</strong>g the percent plan complete (PPC) and look for the causes <strong>of</strong> failure. In<br />

addition, PPC also helps to reduce the variation.<br />

2.5.4 Cycle time reduction<br />

The cycle time is the time required for execut<strong>in</strong>g the process traverse the construction<br />

flow. The cycle time is used to measure the flow processes and it is a more useful than<br />

cost and quality. It can be represented as follows:<br />

Cycle time = Process<strong>in</strong>g time + <strong>in</strong>spection time + wait time + move time<br />

The new construction philosophy aims to compress the cycle time, which forces the<br />

reduction <strong>of</strong> <strong>in</strong>spection, move and wait time.<br />

In addition to the forced elim<strong>in</strong>ation <strong>of</strong> wastes, compression <strong>of</strong> the total cycle time gives<br />

the follow<strong>in</strong>g benefits: faster delivery to the customer, reduced need to make forecasts<br />

about future demands, decrease <strong>of</strong> disruption <strong>of</strong> the construction process due to change<br />

orders, easier management because there are fewer customer orders to keep track <strong>of</strong>.<br />

The pr<strong>in</strong>ciple <strong>of</strong> cycle time compression also has other <strong>in</strong>terest<strong>in</strong>g implications:<br />

1. From the perspective <strong>of</strong> control, it is important that the cycles <strong>of</strong> deviation detection<br />

and correction be speedy.<br />

2. In design and plann<strong>in</strong>g, there are many open-ended tasks that benefit from an<br />

iterative search for successively better (if not optimal) solutions. The shorter the<br />

cycle time, the more cycles are affordable.<br />

3. From the po<strong>in</strong>t <strong>of</strong> view <strong>of</strong> improvement, every layer <strong>in</strong> an organizational hierarchy<br />

adds to the cycle time <strong>of</strong> error correction and problem solv<strong>in</strong>g. This simple fact<br />

provides the new construction philosophy’s motivation to decrease organizational<br />

layers, thereby empower<strong>in</strong>g the persons work<strong>in</strong>g directly with<strong>in</strong> the flow.<br />

Practical approaches to cycle time reduction <strong>in</strong>clude the follow<strong>in</strong>g: Elim<strong>in</strong>at<strong>in</strong>g work<strong>in</strong>-progress<br />

(this orig<strong>in</strong>al JIT goal reduces the wait<strong>in</strong>g time and thus the cycle time),<br />

reduc<strong>in</strong>g stor<strong>in</strong>g time and sett<strong>in</strong>g temporary stores so that mov<strong>in</strong>g distances are<br />

m<strong>in</strong>imized, thus keep<strong>in</strong>g th<strong>in</strong>gs mov<strong>in</strong>g; smooth<strong>in</strong>g and synchroniz<strong>in</strong>g the flows,<br />

reduc<strong>in</strong>g variability, chang<strong>in</strong>g activities from sequential order to parallel order, and<br />

eventually isolat<strong>in</strong>g the ma<strong>in</strong> value-added sequence from support work. In general,<br />

solv<strong>in</strong>g the control problems and constra<strong>in</strong>ts prevents a speedy flow.<br />

10

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