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A Study of Lean Construction Practices in Gaza Strip

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� The more wastes <strong>in</strong>herent <strong>in</strong> the production process, the more pr<strong>of</strong>itable is<br />

flow improvement <strong>in</strong> comparison to conversion improvement.<br />

However, <strong>in</strong> a situation where flows have been neglected for decades, the potential<br />

for flow improvement is usually higher than conversion improvement. On the<br />

other hand, flow improvement can be started with smaller <strong>in</strong>vestments, but usually<br />

requires a longer time than a conversion improvement.<br />

The crucial issue is that flow improvement and conversion improvement are<br />

<strong>in</strong>timately <strong>in</strong>terconnected:<br />

� Better flows require less conversion capacity and thus less equipment<br />

<strong>in</strong>vestment<br />

� More controlled flows make implementation <strong>of</strong> new conversion technology<br />

easier<br />

� New conversion technology may provide smaller variability, and thus flow<br />

benefits.<br />

Therefore, one is tempted to agree with Ohno, who argues that “improvement<br />

adheres to a certa<strong>in</strong> order” (Ohno, 1988). It is <strong>of</strong>ten worthwhile to aggressively<br />

pursue flow process Improvement before major <strong>in</strong>vestments <strong>in</strong> new conversion<br />

technology: “Perfect exist<strong>in</strong>g processes to their full potential before design<strong>in</strong>g new<br />

ones” (Blaxill et al., 1991). Later, technology <strong>in</strong>vestments may be aimed at flow<br />

improvement or redesign.<br />

2.5.11 Benchmark<br />

Unlike technology for conversions, the best flow processes are not marketed to us; we<br />

have to f<strong>in</strong>d the world class processes ourselves.<br />

Often benchmark<strong>in</strong>g is a useful stimulus to achieve breakthrough improvement through<br />

radical reconfiguration <strong>of</strong> processes.<br />

The basic steps <strong>of</strong> benchmark<strong>in</strong>g <strong>in</strong>clude the follow<strong>in</strong>g (Camp et al., 1989)<br />

� Know<strong>in</strong>g the process; assess<strong>in</strong>g the strengths and weaknesses <strong>of</strong> sub<br />

processes.<br />

� Know<strong>in</strong>g the <strong>in</strong>dustry leaders or competitors; f<strong>in</strong>d<strong>in</strong>g, understand<strong>in</strong>g and<br />

compar<strong>in</strong>g the best practices.<br />

� Incorporat<strong>in</strong>g the best; copy<strong>in</strong>g, modify<strong>in</strong>g or <strong>in</strong>corporat<strong>in</strong>g the best<br />

practices <strong>in</strong> your own sub processes.<br />

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