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chapter 3 rigid pavement - DOT On-Line Publications - Department ...

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SUMMARY AND CONCLUSIONS<br />

With any new form of technology, there will always be some<br />

problems that need to be resolved during the initial learning<br />

period. The dowel bar inserter is no exception to this rule, and<br />

several problems have been identified with its performance on the<br />

projects in this study. However, none of these problems appear<br />

to be insurmountable. Through the continued cooperative efforts<br />

of Wis<strong>DOT</strong> construction personnel and the contractors, it should<br />

be possible to improve construction procedures to obtain<br />

consistent satisfactory results with the dowel bar inserter.<br />

The primary general recommendation of this study is to accept the<br />

dowel bar inserter as an equal alternate to dowel baskets for<br />

future Wis<strong>DOT</strong> doweled PCC construction projects. The following<br />

list of specific conclusions and recommendations are based on the<br />

results of this study.<br />

1.<br />

2.<br />

3.<br />

4.<br />

5.<br />

6.<br />

7.<br />

The dowel bar inserter is capable of consistent satisfactory<br />

placement of dowel bars with respect to vertical translation<br />

-(average depth), vertical rotation (difference in depth<br />

between two ends of dowel), and horizontal rotation<br />

(difference in transverse position between two ends of<br />

dowel).<br />

The initial set-up of the dowel bar inserter with respect<br />

depth of dowel placement is critical at the start of each<br />

project, and dowel depths should be verified by probing<br />

through the fresh concrete.<br />

The construction procedures currently used for marking and<br />

sawing joints need improvement both for inserter and basket<br />

projects, to consistently and accurately align the sawn<br />

joints with the midpoints of the dowel bars.<br />

Having a magnetic rebar locator available on all doweled PCC<br />

construction projects would be useful in aligning sawn<br />

joints with the dowel bars and in identifying missing<br />

dowels.<br />

Ride quality has improved on each successive inserter<br />

project, and on the latest project, the South Madison<br />

Beltline, a project PSI of 4.6 was achieved with minimal<br />

diamond grinding.<br />

Improved concrete consolidation around the dowels is needed<br />

both on inserter and basket projects, and quality control<br />

coring is needed to assess future progress in solving the<br />

problem of voids around the dowel bars.<br />

Problems with missing dowel bars on existing inserter<br />

projects appear to be infrequent and isolated, but this<br />

problem should be monitored on future projects.<br />

3.5.18<br />

to

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