TO 1-1-700 - Robins Air Force Base

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TO 1-1-700 Table 7-2. Common Military Greases and Their Uses - Continued Specification and Nomenclature Intended Use Recommended Temperature Range MIL-G-25537 Grease, Aircraft, Helicopter, Oscillating Bearing (NATO Code G-366) MIL-PRF-27617 Grease, Aircraft and Instrument, Fuel and Oxidizer Resistant Type I (NATO Code G-397) Type II (NATO Code G-398) Type III (NATO Code G-399) Type IV (NATO Code G-1350) Type V MIL-PRF-81322 Grease, Aircraft, General Purpose, Wide Temperature Range (NATO Code G-395) Lubrication of aircraft bearings having oscillating motion of small amplitude. Lubrication of taper plug valves, gaskets, and bearings in aircraft and ground support equipment fuel systems; lubrication of valves, threads, and bearings of liquid oxygen (LOX) systems of aircraft, aerospace vehicles, and support equipment. Do not use on aluminum or magnesium dynamic bearings due to possible ignition hazard. NLGI Grade 1: arresting gear sheave spacers and other equipment that operates under high contact loads and high sliding speeds. NLGI Grade 2: aircraft wheel bearings and internal brake wheel assemblies, antifriction bearings, gearboxes, and plain bearings. Both will withstand high speed operations and operations on equipment subject to extreme marine environments. -65 to 160 °F (-54 to 71 °C) -65 to +300 °F (-54 to +149 °C) -40 to +400 °F (-40 to +204 °C) -30 to +400 °F (-34 to +204 °C) -100 to +400 °F (-73 to +204 °C) -100 to +450 °F (-73 to +232 °C) -65 to 350 °F (-54 to 177 °C) MIL-PRF-46010, LUBRICANT, SOLID FILM, HEAT CURED 42 7.4.2.2 SAE AS5272 (MIL-PRF-46010), Lubricant, Solid Film, Heat Cured, Corrosion Inhibiting is a cured, corrosioninhibiting solid film lubricant that provides extended wear life. It can be used on aluminum, copper, steel, stainless steel, and titanium in areas of infrequent operation and in areas requiring long term protection under static conditions to prevent galling, corrosion, and metal seizure. Because SAE AS5272 (MIL- PRF-46010), Type II must be cured at 400 °F (205 °C) for 1 hour and Type I must be cured at 300 °F (149 °C) for 2 hours they are not suitable for all applications as metallurgical damage may occur at these temperatures. MIL-PRF-46147, LUBRICANT, SOLID FILM, AIR CURED 43 MIL-L-23398, LUBICANT, SOLID FILM 30 7.4.2.3 MIL-PRF-46147 and/or MIL-L-23398, Lubricant, Solid Film, Air Cured, Corrosion Inhibiting are air-cured corrosion-inhibiting solid film lubricants that can be used on aluminum, steel, and titanium in areas of infrequent operation and areas requiring long term protection under static conditions to prevent galling, corrosion, and metal seizure. They provide moderate wear life and corrosion protection in these areas when it is not feasible to use a solid film lubricant that requires curing at elevated temperatures, and can be used to 7-16
TO 1-1-700 repair damaged SAE AS5272 (MIL-PRF-46010) heat cured solid film lubricants. MIL-L-23398, Type I (bulk) and Type II (aerosol) both require a 6-hour cure at a temperature of 77 °F ±3 °F (25 °C ±2 °C). MIL-PRF-46147, Form 1 (bulk) and Form 2 (aerosol); Type I (standard solvents) requires an 18- hour cure and Type II (low VOC content), both forms, requires a 24-hour cure at these same temperatures. Curing both MIL- L-23398 and MIL-PRF-46147 solid film lubricants may be accelerated by allowing air drying at room temperature for 30 minutes to flash off solvents and then heating to 124 °F ±5 °F (52 °C ±3 °C) for 1 to 1-1/2 hours. MIL-PRF-63460, LUBRICANT, CLEANER AND PRESERVATIVE 44 MIL-PRF-680 AND A-A-59601, SOLVENT, DEGREASING, TYPE II AND III 45 7.4.3.1.1 When applying grease type lubricants in pressure type grease fittings (Zerk Fittings) with a grease gun, clean grease fitting with A-A-59601, Type II or III, MIL-PRF- 32295, Type II or MIL-PRF-680, Type II or III degreasing solvent and clean cloth before applying lubricant. Make sure the lubricant has emerged around the bushing. If no grease appears, check the fitting and grease gun for proper operation. Be certain the grease gun is properly attached to the fitting prior to applying pressure. MIL-PRF-81309, LUBRICANT, CORROSION PREVEN- TIVE COMPOUND 46 MIL-PRF-32033, LUBRICATING OIL, GENERAL PUR- POSE, PRESERVATIVE (WATER-DISPLACING, LOW TEMPERATURE) 41 • When lubricating hinges and pinned joints, apply a generous quantity of either MIL-PRF-63460 (preferably); MIL-PRF-81309, Type II; or MIL-PRF- 32033 water displacing, corrosion preventative compound (CPC) before applying any additional specified lubricant. • Actuate hinges several times to make sure that the CPCs and lubricants penetrate all crevices thoroughly. Wipe off excess from exterior surfaces. 7.4.3 Application of Conventional Lubricants. 7.4.3.1 Apply lubricants as sparingly as possible to prevent accumulation of dust, dirt, and other foreign matter, but always apply enough to provide adequate lubrication. Wipe away any excess lubricant. Using the proper method of application as specified in the appropriate system specific maintenance manual is important. Apply lubricants by one of the following methods: grease guns, lever or pressure type; oil, squirt, and aerosol spray cans; hand or brush. MIL-PRF-32295, TYPE II, CLEANER, NON-AQUEOUS, LOW-VOC, HAP-FREE 7.4.3.1.2 When applying grease to a flush type (high pressure) fitting, make sure that the grease gun is fitted with a flush type adapter and held perpendicular to the surface of the fitting before applying pressure. If the fitting does not accept lubrication, replace the fitting and lubricate. Wipe excess grease from the fitting and surrounding surfaces with a clean, dry cloth. 7.5 PRESERVATION. Corrosion preventative compounds (CPC) or preservatives are used to protect metal equipment parts and components by preventing corrosive materials from contacting and corroding bare metal surfaces. Many of these compounds are also able to displace water, including sea water, and other contaminants from these surfaces, and some provide lubrication, as well as corrosion protection. 7.5.1 CPC Formulation. Generally, CPCs are mixtures of special additives in petroleum derivative bases (special oils or greases). The thicker CPCs provide the best corrosion protection, are longer lasting, and are more difficult to remove. The thinner materials provide some lubrication and do not crack, chip, or peel; but they must be removed and replaced regularly to provide continuing protection. 7.5.2 Operational Preservation. The day to day application of CPCs to prevent corrosion on operational equipment is known as operational preservation. Areas which are corrosion prone or where paint has been damaged should be routinely protected by CPCs until more permanent treatment, such as paint touchup or sealant, can be applied. 7.5.3 Non-Operational Preservation. Preservation of C-E- M equipment or components during periods of prolonged Change 3 7-17
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TO 1-1-700 TECHNICAL MANUAL CORROSI
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TO 1-1-700 TABLE OF CONTENTS Chapte
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TO 1-1-700 TABLE OF CONTENTS - CONT
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TO 1-1-700 LIST OF ILLUSTRATIONS -
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TO 1-1-700 FOREWORD 1. PURPOSE. The
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TO 1-1-700 List of Related Publicat
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TO 1-1-700 SAFETY SUMMARY 1. GENERA
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TO 1-1-700 AMS-G-6032, GREASE, PLUG
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TO 1-1-700 MIL-DTL-64159, COATING,
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TO 1-1-700 MIL-PRF-27617, GREASE, A
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TO 1-1-700 O-L-164, DRESSING, LEATH
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TO 1-1-700 MIL-T-81772, THINNER, PO
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TO 1-1-700 tronics equipment and th
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TO 1-1-700 cleaning situation, syst
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TO 1-1-700 c. Riveted joints shall
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TO 1-1-700 c. Remove and replace an
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TO 1-1-700 MIL-L-87177, LUBRICANT,
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TO 1-1-700 Figure 3-1. Simplified C
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TO 1-1-700 resistant, and also at t
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TO 1-1-700 is first noticeable as a
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TO 1-1-700 3.7.8 Oxygen Concentrati
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TO 1-1-700 Figure 3-14. Concentrati
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TO 1-1-700 Figure 3-17. Galvanic Se
Page 54 and 55: TO 1-1-700 Figure 3-20. Aluminum Su
Page 56 and 57: TO 1-1-700 3.8.7 CRES/Stainless Ste
Page 58 and 59: TO 1-1-700 3.9.10 Climate. Warm, mo
Page 60 and 61: TO 1-1-700 3.11 PREVENTATIVE MAINTE
Page 63 and 64: TO 1-1-700 CHAPTER 4 COMPOSITE AND
Page 65 and 66: TO 1-1-700 4.4.4.4 Glass parts shal
Page 67 and 68: TO 1-1-700 CHAPTER 5 PACKAGING (STO
Page 69 and 70: TO 1-1-700 extent of damage dependi
Page 71 and 72: TO 1-1-700 5.15 PRECAUTIONS FOR VCI
Page 73 and 74: TO 1-1-700 c. Secure the desiccant
Page 75 and 76: TO 1-1-700 Figure 5-8. Shock Isolat
Page 77 and 78: TO 1-1-700 Figure 5-9. Examples of
Page 79 and 80: TO 1-1-700 5.24.10 Rigid or Flexibl
Page 81 and 82: TO 1-1-700 CHAPTER 6 MOISTURE AND F
Page 83 and 84: TO 1-1-700 c. 6.2.6 Felt. Examine f
Page 85 and 86: TO 1-1-700 a. After first directing
Page 87: TO 1-1-700 6.4.5.14 Terminals, scre
Page 90 and 91: TO 1-1-700 NOTE • Authorized clea
Page 92 and 93: TO 1-1-700 Table 7-1. Cleaning of S
Page 102 and 103: TO 1-1-700 7.3.1.2.3 Portable, 45 g
Page 106 and 107: TO 1-1-700 inactivity, storage, or
Page 108 and 109: TO 1-1-700 7.5.6.5.1 Grade 1 - A th
Page 110 and 111: TO 1-1-700 Table 7-4. Corrosion Pre
Page 112 and 113: TO 1-1-700 Table 7-5. Preservation
Page 114 and 115: TO 1-1-700 either case, MIL-PRF-269
Page 116 and 117: TO 1-1-700 MIL-PRF-85285, COATING,
Page 118 and 119: TO 1-1-700 c. Cadmium plated surfac
Page 120 and 121: TO 1-1-700 a. Scuff sand and feathe
Page 122 and 123: TO 1-1-700 7.7.7.2 If surface is no
Page 124 and 125: TO 1-1-700 7.7.9.2 Where only parti
Page 126 and 127: TO 1-1-700 7.8.1 Type I Application
Page 128 and 129: TO 1-1-700 Extend (Loctite) 32150 J
Page 130 and 131: TO 1-1-700 There are three ways to
Page 132 and 133: TO 1-1-700 vulnerable surfaces clea
Page 134 and 135: TO 1-1-700 Table 8-2. Materials, Th
Page 136 and 137: TO 1-1-700 Table 8-4. Electronic Cl
Page 150 and 151: TO 1-1-700 Table 8-5. Accessories o
Page 152 and 153: TO 1-1-700 Table 8-5. Accessories o
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TO 1-1-700 f. Devices with permanen
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TO 1-1-700 Table 8-7. Cleaning and
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TO 1-1-700 MIL-PRF-87937, CLEANING
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TO 1-1-700 of contamination). Maint
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TO 1-1-700 8.8.2 Protective Coating
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TO 1-1-700 • Tube clamps. • Min
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TO 1-1-700 a. For bonding/grounding
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TO 1-1-700 vertently destroy the mo
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TO 1-1-700 doors, and other corrosi
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TO 1-1-700 CHAPTER 10 CORROSION PRO
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TO 1-1-700 MIL-PRF-81733, SEALING A
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TO 1-1-700 d. After corrosion is re
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TO 1-1-700 (3) Stainless/CRES steel
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TO 1-1-700 10.9 WATER ENTRAPMENT AR
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TO 1-1-700 f. Shield equipment from
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TO 1-1-700 b. Use e-inch rivnuts of
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TO 1-1-700 10.17.3 If the plating s
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TO 1-1-700 Figure 10-16. Dissipatio
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TO 1-1-700 (2) If allowable damage
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TO 1-1-700 Table 11-1. Recommended
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TO 1-1-700 11.6 3M CO. SCOTCH-BRITE
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TO 1-1-700 11.11.2 Control of Mecha
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TO 1-1-700 11.12.2 Mechanical Damag
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TO 1-1-700 MIL-DTL-81706 (ALODINE),
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TO 1-1-700 11.13.2.3 Application of
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TO 1-1-700 only when there is no da
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TO 1-1-700 NOTE SEMCO PASA-JELL 101
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TO 1-1-700 (CRES), lead, ceramic, g
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TO 1-1-700 11.13.7.2 Treatment of C
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TO 1-1-700 MIL-A-46106, ADHESIVE/SE
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TO 1-1-700 Table 12-1. Sealing Comp
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TO 1-1-700 used to apply sealants i
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TO 1-1-700 Figure 12-2. Sealant App
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TO 1-1-700 Figure 12-4. Rivet Appli
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TO 1-1-700 Figure 12-6. Sealant Inj
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TO 1-1-700 below and adhere very po
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TO 1-1-700 Table 12-2. Time Require
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TO 1-1-700 Table 12-2. Time Require
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TO 1-1-700 of 20 to 25 seconds in a
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TO 1-1-700 d. Remove all uncured se
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TO 1-1-700 Figure 12-12. Typical Me
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TO 1-1-700 may be used for low temp
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TO 1-1-700 Figure 12-14. Sealing Pr
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TO 1-1-700 - Robins Air Force Base

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