TO 1-1-700 - Robins Air Force Base

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TO 1-1-700 NOTE • Authorized cleaning agents and equipment are listed in Table 7-1; Chapter 2 of TO 1-1-689-3; Chapter 3 of TO 1-1-691; Appendix A of TO 1-1-691 and Table 2-3 of TO 1-1-689-5. Order materials and equipment by NSN from the lists in these appendixes through normal Air Force supply channels, by local purchase from vendors listed on the most current Qualified Products List (QPL) of a listed specification, or by vendor part number listed in these appendixes for an authorized non-specification material. • Specification QPLs are the responsibility of the authority for the specification. For information on and most current revision of the many cleaning and corrosion prevention and control material and process related specifications as well as the most current QPLs for those specifications having a QPL are available from the ASSIST Quick Search, website http://assist.daps.dla.mil/quicksearch/. 7.3.1.1 Cleaning Compounds. Cleaning compounds work by dissolving soluble soils, emulsifying oily soils, and suspending solid soils. There are several types of cleaning compounds, each of which cleans a surface using one or more of these mechanisms. 7.3.1.1.1 Alkaline Cleaners. Many alkaline cleaners are not authorized for cleaning Air Force communications equipment because they are not compatible with insulation on electrical wiring and related equipment. 7.3.1.1.1.1 Cleaning compounds conforming to MIL-PRF- 87937 and MIL-PRF-85570 and that are listed on the QPL for each specification have been tested and proven compatible with polyamide insulation. Types I and IV of MIL-PRF-87937 and Types I and II of MIL-PRF-85570 all contain detergents and foaming agents and work the same way as any detergent solution. 7.3.1.1.1.2 Type I cleaners of both specifications contain solvents and are more effective for removal of heavy oils and greases such as wire rope lubricant, but they cannot be used in poorly ventilated areas due to their solvent content. Type IV of MIL-PRF-87937 and Type II of MIL-PRF-85570 are all good general cleaners for removal of dirt, grime, light oils, and hydraulic fluid and they are usable in confined areas such as vans, shelters, and enclosed radar antennas as they contain no solvents. 7.3.1.1.2 MIL-PRF-87937, Type I (Terpene Solvent Based) and MIL-PRF-85570, Type I (Aromatic Solvent Based). These cleaners are water dilutable and biodegradable materials and are very good general cleaners for washing components and support equipment. However, since they contain solvents, environmental and waste disposal factors need to be considered prior to use. Since MIL-PRF-87937, Type I materials contain terpenes which are potentially corrosive if entrapped and not completely removed, their use may be restrictive on some C-E-M equipment. 7.3.1.1.3 MIL-PRF-87937, Type IV and MIL-PRF-85570, Type II. These cleaners are water dilutable and biodegradable materials and are the primary cleaners for washing the exterior of support equipment (SE). They are excellent materials for removing light to medium soils (greases, oils, grime, etc.) from almost all surfaces. 7.3.1.1.4 For the areas in which these and other cleaners are used refer to Table 7-1. 7-2
TO 1-1-700 t. Table 7-1. Cleaning of Specific Areas and Components Area or Component Type of Contaminant Cleaning Agent Mixing Directions and Nomenclature Cleaning Procedures MIL-PRF-680 AND A-A-59601, SOLVENT, DEGREASING, TYPE II AND III 45 MIL-PRF-85570, CLEANING COMPOUND, AIRCRAFT 51 MIL-PRF-87937, CLEANING COMPOUND, AIRCRAFT 52 NOTE • Cleaning procedures are listed in this table. Ordering information for approved materials can be found in Appendix A and ordering information for approved equipment can be found in Appendix B of TO 1-1-691. • Use of hot water (120 to 140 °F/49 to 60 °C) for rinsing during CEM washing operations is strongly recommended as it provides much more efficient rinsing and is known to reduce man-hours for cleaning operations by approximately 20%. EXTERIOR SUR- FACES, PAINTED Light Soils (dirt, dust, mud, salt, loose soot) MIL-PRF-87937, Type IV or MIL-PRF- 85570, Type II or MIL-PRF-85570, Type I 1 part cleaner in 9 parts water 1 part cleaner in 16 parts water Apply cleaner solution with foam generator, spray, sponge, soft brush, or cloth. Scrub, then rinse with fresh water, and dry. MIL-PRF-87937, Type I materials contain terpenes. Aircraft SPD and/or missile or equipment SPM restrictions may apply. Consult system specific maintenance manuals. Moderate Soils (hydraulic fluids, lube soils, light preservatives) MIL-PRF-87937, Type IV or MIL-PRF-85570, Type II or MIL-PRF-85570, Type I 1 part cleaner in 4 parts water 1 part cleaner in 9 parts water Apply cleaner solution with foam generator, spray, sponge, soft brush, or cloth. Rub gently with a circular motion for up to 1 minute. Rinse with fresh water and dry. Use of MIL-PRF- 87937, Type I is subject to restrictions noted above. Heavy Soils (carbonized oil, aged preservatives, grease, gun blast and exhaust deposits) MIL-PRF-87937, Type III or MIL-PRF-85570, Type V Undiluted Spray or brush on cleaner. After 5 to 15 minutes, brush and rinse thoroughly. Change 1 7-3
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TO 1-1-700 TECHNICAL MANUAL CORROSI
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TO 1-1-700 TABLE OF CONTENTS Chapte
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TO 1-1-700 TABLE OF CONTENTS - CONT
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TO 1-1-700 LIST OF ILLUSTRATIONS -
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TO 1-1-700 FOREWORD 1. PURPOSE. The
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TO 1-1-700 List of Related Publicat
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TO 1-1-700 SAFETY SUMMARY 1. GENERA
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TO 1-1-700 AMS-G-6032, GREASE, PLUG
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TO 1-1-700 MIL-DTL-64159, COATING,
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TO 1-1-700 MIL-PRF-27617, GREASE, A
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TO 1-1-700 O-L-164, DRESSING, LEATH
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TO 1-1-700 MIL-T-81772, THINNER, PO
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TO 1-1-700 tronics equipment and th
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TO 1-1-700 cleaning situation, syst
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TO 1-1-700 c. Riveted joints shall
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TO 1-1-700 c. Remove and replace an
Page 40 and 41: TO 1-1-700 MIL-L-87177, LUBRICANT,
Page 42 and 43: TO 1-1-700 Figure 3-1. Simplified C
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Page 48 and 49: TO 1-1-700 3.7.8 Oxygen Concentrati
Page 50 and 51: TO 1-1-700 Figure 3-14. Concentrati
Page 52 and 53: TO 1-1-700 Figure 3-17. Galvanic Se
Page 54 and 55: TO 1-1-700 Figure 3-20. Aluminum Su
Page 56 and 57: TO 1-1-700 3.8.7 CRES/Stainless Ste
Page 58 and 59: TO 1-1-700 3.9.10 Climate. Warm, mo
Page 60 and 61: TO 1-1-700 3.11 PREVENTATIVE MAINTE
Page 63 and 64: TO 1-1-700 CHAPTER 4 COMPOSITE AND
Page 65 and 66: TO 1-1-700 4.4.4.4 Glass parts shal
Page 67 and 68: TO 1-1-700 CHAPTER 5 PACKAGING (STO
Page 69 and 70: TO 1-1-700 extent of damage dependi
Page 71 and 72: TO 1-1-700 5.15 PRECAUTIONS FOR VCI
Page 73 and 74: TO 1-1-700 c. Secure the desiccant
Page 75 and 76: TO 1-1-700 Figure 5-8. Shock Isolat
Page 77 and 78: TO 1-1-700 Figure 5-9. Examples of
Page 79 and 80: TO 1-1-700 5.24.10 Rigid or Flexibl
Page 81 and 82: TO 1-1-700 CHAPTER 6 MOISTURE AND F
Page 83 and 84: TO 1-1-700 c. 6.2.6 Felt. Examine f
Page 85 and 86: TO 1-1-700 a. After first directing
Page 87: TO 1-1-700 6.4.5.14 Terminals, scre
Page 92 and 93: TO 1-1-700 Table 7-1. Cleaning of S
Page 102 and 103: TO 1-1-700 7.3.1.2.3 Portable, 45 g
Page 104 and 105: TO 1-1-700 Table 7-2. Common Milita
Page 106 and 107: TO 1-1-700 inactivity, storage, or
Page 108 and 109: TO 1-1-700 7.5.6.5.1 Grade 1 - A th
Page 110 and 111: TO 1-1-700 Table 7-4. Corrosion Pre
Page 112 and 113: TO 1-1-700 Table 7-5. Preservation
Page 114 and 115: TO 1-1-700 either case, MIL-PRF-269
Page 116 and 117: TO 1-1-700 MIL-PRF-85285, COATING,
Page 118 and 119: TO 1-1-700 c. Cadmium plated surfac
Page 120 and 121: TO 1-1-700 a. Scuff sand and feathe
Page 122 and 123: TO 1-1-700 7.7.7.2 If surface is no
Page 124 and 125: TO 1-1-700 7.7.9.2 Where only parti
Page 126 and 127: TO 1-1-700 7.8.1 Type I Application
Page 128 and 129: TO 1-1-700 Extend (Loctite) 32150 J
Page 130 and 131: TO 1-1-700 There are three ways to
Page 132 and 133: TO 1-1-700 vulnerable surfaces clea
Page 134 and 135: TO 1-1-700 Table 8-2. Materials, Th
Page 136 and 137: TO 1-1-700 Table 8-4. Electronic Cl
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TO 1-1-700 Table 8-4. Electronic Cl
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TO 1-1-700 Table 8-5. Accessories o
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TO 1-1-700 Table 8-5. Accessories o
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TO 1-1-700 f. Devices with permanen
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TO 1-1-700 Table 8-7. Cleaning and
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TO 1-1-700 MIL-PRF-87937, CLEANING
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TO 1-1-700 of contamination). Maint
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TO 1-1-700 8.8.2 Protective Coating
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TO 1-1-700 • Tube clamps. • Min
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TO 1-1-700 a. For bonding/grounding
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TO 1-1-700 vertently destroy the mo
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TO 1-1-700 doors, and other corrosi
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TO 1-1-700 CHAPTER 10 CORROSION PRO
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TO 1-1-700 MIL-PRF-81733, SEALING A
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TO 1-1-700 d. After corrosion is re
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TO 1-1-700 (3) Stainless/CRES steel
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TO 1-1-700 10.9 WATER ENTRAPMENT AR
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TO 1-1-700 f. Shield equipment from
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TO 1-1-700 b. Use e-inch rivnuts of
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TO 1-1-700 10.17.3 If the plating s
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TO 1-1-700 Figure 10-16. Dissipatio
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TO 1-1-700 (2) If allowable damage
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TO 1-1-700 Table 11-1. Recommended
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TO 1-1-700 11.6 3M CO. SCOTCH-BRITE
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TO 1-1-700 11.11.2 Control of Mecha
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TO 1-1-700 11.12.2 Mechanical Damag
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TO 1-1-700 MIL-DTL-81706 (ALODINE),
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TO 1-1-700 11.13.2.3 Application of
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TO 1-1-700 only when there is no da
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TO 1-1-700 NOTE SEMCO PASA-JELL 101
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TO 1-1-700 (CRES), lead, ceramic, g
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TO 1-1-700 11.13.7.2 Treatment of C
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TO 1-1-700 MIL-A-46106, ADHESIVE/SE
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TO 1-1-700 Table 12-1. Sealing Comp
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TO 1-1-700 used to apply sealants i
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TO 1-1-700 Figure 12-2. Sealant App
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TO 1-1-700 Figure 12-4. Rivet Appli
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TO 1-1-700 Figure 12-6. Sealant Inj
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TO 1-1-700 below and adhere very po
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TO 1-1-700 Table 12-2. Time Require
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TO 1-1-700 Table 12-2. Time Require
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TO 1-1-700 of 20 to 25 seconds in a
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TO 1-1-700 d. Remove all uncured se
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TO 1-1-700 Figure 12-12. Typical Me
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TO 1-1-700 may be used for low temp
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TO 1-1-700 Figure 12-14. Sealing Pr
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TO 1-1-700 - Robins Air Force Base

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