TO 1-1-700 - Robins Air Force Base

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TO 1-1-700 TABLE OF CONTENTS - CONTINUED Chapter Page Chapter Page 5.23 Cushioning vs. Dunnage ..........................5-8 5.23.1 Dunnage ...................................................5-8 5.23.2 Cushioning ...............................................5-8 5.23.3 Functions of Cushioning..........................5-9 5.24 Cushioning Materials.............................5-10 5.24.1 Bound Fiber (PPP-C-1120)....................5-10 5.24.2 Cellulosic (A-A-1898) ...........................5-10 5.24.3 Low Density Polypropylene Foam ........5-10 5.24.4 Solid and Corrugated Fiberboard...........5-10 5.24.5 Solid Fiberboard (MIL-F-26862)...........5-10 5.24.6 Wrapping Paperboard (A-A-1051) ........5-10 5.24.7 Flexible Open Cell Plastic Film (A-A-3129) ........................................5-10 5.24.8 Polystyrene Expanded, Resilient ...........5-10 5.24.9 Closed Cell Foam Plank (A-A-59136), Polyethylene and Other Polyolefin..........................5-10 5.24.10 Rigid or Flexible Polyurethane Foam (MIL-PRF-26514)..............................5-13 5.24.11 Packaging (Flexible Closed Cell Plastic Film for Long Shipping Cycle Applications) (PPP-C-795)......5-13 5.25 Method 20 - Preservative Coating Only with Greaseproof Wrap.............5-13 5.25.1 Concept ..................................................5-13 5.25.2 Intended Use ..........................................5-13 5.25.3 Determining Factor ................................5-13 5.26 Method 30 - Waterproof/Waterproof- Greaseproof Protection ......................5-13 5.26.1 Concept ..................................................5-13 5.26.2 Intended Use ..........................................5-13 5.27 Method 40 - Water Vapor Proof Protection ...........................................5-14 5.27.1 Concept ..................................................5-14 5.27.2 Intended Use ..........................................5-14 5.27.3 Critical Parts...........................................5-14 5.27.4 Usage Without Contact Preservation.....5-14 5.28 Method 50 - Water Vapor Proof Protection with Desiccant ..................5-14 5.28.1 Concept ..................................................5-14 5.28.2 Sub-Method Requirements ....................5-14 5.28.3 Sub-Methods of Method 50 ...................5-14 5.28.4 Intended Use ..........................................5-14 6 MOISTURE AND FUNGUS PROOFING ................6-1 6.1 General.....................................................6-1 6.2 Detailed Requirements.............................6-1 6.2.1 Leather .....................................................6-1 6.2.2 Canvas and/or Duck.................................6-1 6.2.3 Cork .........................................................6-2 6.2.4 Paper ........................................................6-2 6.2.5 Webbing...................................................6-3 6.2.6 Felt ...........................................................6-3 6.2.7 Treatment of Metal Parts .........................6-3 6.3 Moisture and Fungus Resistant Varnish Treatment of Ground Communications, Electronic, Meteorological (C-E-M) and Associated Electrical Equipment.........6-4 6.3.1 Retreatment Criteria.................................6-4 6.3.2 Cleaning ...................................................6-4 6.3.2.1 Varnish Treatment Removal....................6-4 6.3.2.2 Final Cleaning and Debris Removal........6-4 6.4 Preparation for Retreatment.....................6-5 6.4.1 Masking ...................................................6-5 6.4.2 Drying of Equipment ...............................6-5 6.4.3 Methods of Treatment..............................6-5 6.4.4 Preparing Coating Material for Application ..........................................6-6 6.4.5 Coverage ..................................................6-6 6.4.6 Exemptions ..............................................6-7 6.4.7 Final Drying of Coated Materials ............6-7 6.4.8 Adjusting and Final Testing.....................6-7 6.4.9 Marking of Treated Equipment................6-7 6.4.10 Determination of Coverage......................6-7 7 Preventative Maintenance and Refinishing on Structural Components........................................7-1 7.1 Purpose.....................................................7-1 7.1.1 Interpretation............................................7-1 7.1.2 Technical Manuals...................................7-1 7.2 Corrosion Protection ................................7-1 7.3 Preventative Maintenance........................7-1 7.3.1 Cleaning ...................................................7-1 7.3.1.1 Cleaning Compounds...............................7-2 7.3.1.1.1 Alkaline Cleaners.....................................7-2 7.3.1.1.2 MIL-PRF-87937, Type I (Terpene Solvent Based) and MIL-PRF-85570, Type I (Aromatic Solvent Based) ........7-2 7.3.1.1.3 MIL-PRF-87937, Type IV and MIL-PRF-85570, Type II ....................7-2 iv
TO 1-1-700 TABLE OF CONTENTS - CONTINUED Chapter Page Chapter Page 7.3.1.2 Cleaning Equipment.............................. 7-13 7.3.1.2.1 High Pressure/Hot Wash Equipment .... 7-13 7.3.1.2.2 Portable, 15 gallon, Foam Generating, Cleaning Unit .................................... 7-13 7.3.1.2.3 Portable, 45 gallon, Foam Generating Cleaning Unit .................................... 7-14 7.4 Lubrication............................................ 7-14 7.4.1 Conventional Lubricants ....................... 7-14 7.4.2 Solid Film Lubricants............................ 7-15 7.4.3 Application of Conventional Lubricants ......................................... 7-17 7.5 Preservation........................................... 7-17 7.5.1 CPC Formulation .................................. 7-17 7.5.2 Operational Preservation....................... 7-17 7.5.3 Non-Operational Preservation............... 7-17 7.5.4 Types of CPCs ...................................... 7-18 7.5.4.1 Water Displacing Compounds .............. 7-18 7.5.4.1.1 Water Displacing, Hard Film ................ 7-18 7.5.4.2 Non-Water Displacing Compounds ...... 7-18 7.5.5 Time Limitations of CPCs .................... 7-18 7.5.6 Description of CPCs.............................. 7-19 7.5.6.1 MIL-PRF-81309; Corrosion Preventive Compound, Water Displacing, Ultra Thin Film and MIL-L-87177; Lubricants, Corrosion Preventive, Water Displacing, Synthetic ........................ 7-19 7.5.6.2 MIL-PRF-81309, Type II and MIL-L-87177, Grade B..................... 7-19 7.5.6.3 MIL-PRF-81309, Type III and MIL-L-87177, Grade B..................... 7-19 7.5.6.4 MIL-DTL-85054 Corrosion Preventive Compound, Clear ............ 7-19 7.5.6.5 MIL-PRF-16173 Corrosion Preventive Compound, Solvent Cutback, Cold Application................ 7-19 7.5.6.6 MIL-PRF-63460 Lubricant, Cleaner, and Preservative ................................ 7-20 7.6 Preservation of Specific Areas.............. 7-22 7.6.1 Preservation Application Methods........ 7-24 7.6.1.1 Brushing ................................................ 7-24 7.6.1.2 Dipping.................................................. 7-25 7.6.1.3 Spraying ................................................ 7-25 7.7 Finishing................................................ 7-25 7.7.1 Iron and Plain Low Carbon Steel.......... 7-25 7.7.2 Aluminum ............................................. 7-27 7.7.3 Magnesium............................................ 7-28 7.7.4 Zinc and Cadmium Plated Surfaces...... 7-29 7.7.5 Tin on Ferrous Base Metal.................... 7-31 7.7.6 Tin on Copper and Copper Base Alloys................................................ 7-32 7.7.7 Nickel on Copper and Copper Base Alloys ....................................... 7-33 7.7.8 Nickel on Ferrous Base Metal............... 7-34 7.7.9 Stainless Steel (CRES).......................... 7-35 7.7.10 Bright Chromium on Ferrous, Copper, and Copper Alloy Base Metals....................................... 7-36 7.7.11 Lead on Copper, Copper Alloy, and Ferrous Base Metals.......................... 7-37 7.8 MIL-C-10578 Metal Conditioner.......... 7-37 7.8.1 Type I Application ................................ 7-38 7.8.2 Type II Application............................... 7-38 7.9 Special Applications for Iron and Steel............................................ 7-38 7.9.1 Finishing................................................ 7-38 7.9.2 Screws Used for Wood ......................... 7-38 7.9.3 Screws Not Used for Wood .................. 7-38 7.9.4 Moving Parts ......................................... 7-38 7.9.5 Mechanical Use Parts............................ 7-38 7.10 Chemical Finishes................................. 7-38 7.11 Special Cases......................................... 7-38 7.11.1 Threaded Parts....................................... 7-38 7.11.2 Springs .................................................. 7-39 7.11.3 Wood..................................................... 7-39 7.12 Rust Converters..................................... 7-39 7.12.1 Recommended Rust Cover Products..... 7-39 8 PREVENTATIVE MAINTENANCE ON ELECTRONIC COMPONENTS ....................... 8-1 8.1 General.................................................... 8-1 8.2 Description.............................................. 8-1 8.3 Repair Sequence...................................... 8-1 8.3.1 Inspect Component ................................. 8-1 8.3.2 Clean Component and Remove Corrosion............................................. 8-1 8.3.3 Identify the Conformal Coating .............. 8-1 8.3.4 Remove the Conformal Coating ............. 8-2 Change 2 v
Page 1 and 2: TO 1-1-700 TECHNICAL MANUAL CORROSI
Page 3 and 4: TO 1-1-700 TABLE OF CONTENTS Chapte
Page 5: TO 1-1-700 TABLE OF CONTENTS - CONT
Page 9 and 10: TO 1-1-700 TABLE OF CONTENTS - CONT
Page 11 and 12: TO 1-1-700 TABLE OF CONTENTS - CONT
Page 13 and 14: TO 1-1-700 LIST OF ILLUSTRATIONS -
Page 15 and 16: TO 1-1-700 FOREWORD 1. PURPOSE. The
Page 17 and 18: TO 1-1-700 List of Related Publicat
Page 19 and 20: TO 1-1-700 SAFETY SUMMARY 1. GENERA
Page 21 and 22: TO 1-1-700 AMS-G-6032, GREASE, PLUG
Page 23 and 24: TO 1-1-700 MIL-DTL-64159, COATING,
Page 25 and 26: TO 1-1-700 MIL-PRF-27617, GREASE, A
Page 27 and 28: TO 1-1-700 O-L-164, DRESSING, LEATH
Page 29: TO 1-1-700 MIL-T-81772, THINNER, PO
Page 32 and 33: TO 1-1-700 tronics equipment and th
Page 34 and 35: TO 1-1-700 cleaning situation, syst
Page 36 and 37: TO 1-1-700 c. Riveted joints shall
Page 38 and 39: TO 1-1-700 c. Remove and replace an
Page 40 and 41: TO 1-1-700 MIL-L-87177, LUBRICANT,
Page 42 and 43: TO 1-1-700 Figure 3-1. Simplified C
Page 44 and 45: TO 1-1-700 resistant, and also at t
Page 46 and 47: TO 1-1-700 is first noticeable as a
Page 48 and 49: TO 1-1-700 3.7.8 Oxygen Concentrati
Page 50 and 51: TO 1-1-700 Figure 3-14. Concentrati
Page 52 and 53: TO 1-1-700 Figure 3-17. Galvanic Se
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TO 1-1-700 3.8.7 CRES/Stainless Ste
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TO 1-1-700 3.9.10 Climate. Warm, mo
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TO 1-1-700 3.11 PREVENTATIVE MAINTE
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TO 1-1-700 CHAPTER 4 COMPOSITE AND
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TO 1-1-700 4.4.4.4 Glass parts shal
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TO 1-1-700 CHAPTER 5 PACKAGING (STO
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TO 1-1-700 extent of damage dependi
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TO 1-1-700 5.15 PRECAUTIONS FOR VCI
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TO 1-1-700 c. Secure the desiccant
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TO 1-1-700 Figure 5-8. Shock Isolat
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TO 1-1-700 Figure 5-9. Examples of
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TO 1-1-700 5.24.10 Rigid or Flexibl
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TO 1-1-700 CHAPTER 6 MOISTURE AND F
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TO 1-1-700 c. 6.2.6 Felt. Examine f
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TO 1-1-700 a. After first directing
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TO 1-1-700 6.4.5.14 Terminals, scre
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TO 1-1-700 NOTE • Authorized clea
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TO 1-1-700 Table 7-1. Cleaning of S
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TO 1-1-700 7.3.1.2.3 Portable, 45 g
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TO 1-1-700 Table 7-2. Common Milita
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TO 1-1-700 inactivity, storage, or
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TO 1-1-700 7.5.6.5.1 Grade 1 - A th
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TO 1-1-700 Table 7-4. Corrosion Pre
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TO 1-1-700 Table 7-5. Preservation
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TO 1-1-700 either case, MIL-PRF-269
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TO 1-1-700 MIL-PRF-85285, COATING,
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TO 1-1-700 c. Cadmium plated surfac
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TO 1-1-700 a. Scuff sand and feathe
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TO 1-1-700 7.7.7.2 If surface is no
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TO 1-1-700 7.7.9.2 Where only parti
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TO 1-1-700 7.8.1 Type I Application
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TO 1-1-700 Extend (Loctite) 32150 J
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TO 1-1-700 There are three ways to
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TO 1-1-700 vulnerable surfaces clea
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TO 1-1-700 Table 8-2. Materials, Th
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TO 1-1-700 Table 8-4. Electronic Cl
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TO 1-1-700 Table 8-5. Accessories o
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TO 1-1-700 Table 8-5. Accessories o
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TO 1-1-700 f. Devices with permanen
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TO 1-1-700 Table 8-7. Cleaning and
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TO 1-1-700 MIL-PRF-87937, CLEANING
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TO 1-1-700 of contamination). Maint
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TO 1-1-700 8.8.2 Protective Coating
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TO 1-1-700 • Tube clamps. • Min
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TO 1-1-700 a. For bonding/grounding
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TO 1-1-700 vertently destroy the mo
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TO 1-1-700 doors, and other corrosi
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TO 1-1-700 CHAPTER 10 CORROSION PRO
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TO 1-1-700 MIL-PRF-81733, SEALING A
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TO 1-1-700 d. After corrosion is re
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TO 1-1-700 (3) Stainless/CRES steel
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TO 1-1-700 10.9 WATER ENTRAPMENT AR
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TO 1-1-700 f. Shield equipment from
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TO 1-1-700 b. Use e-inch rivnuts of
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TO 1-1-700 10.17.3 If the plating s
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TO 1-1-700 Figure 10-16. Dissipatio
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TO 1-1-700 (2) If allowable damage
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TO 1-1-700 Table 11-1. Recommended
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TO 1-1-700 11.6 3M CO. SCOTCH-BRITE
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TO 1-1-700 11.11.2 Control of Mecha
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TO 1-1-700 11.12.2 Mechanical Damag
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TO 1-1-700 MIL-DTL-81706 (ALODINE),
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TO 1-1-700 11.13.2.3 Application of
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TO 1-1-700 only when there is no da
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TO 1-1-700 NOTE SEMCO PASA-JELL 101
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TO 1-1-700 (CRES), lead, ceramic, g
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TO 1-1-700 11.13.7.2 Treatment of C
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TO 1-1-700 MIL-A-46106, ADHESIVE/SE
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TO 1-1-700 Table 12-1. Sealing Comp
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TO 1-1-700 used to apply sealants i
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TO 1-1-700 Figure 12-2. Sealant App
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TO 1-1-700 Figure 12-4. Rivet Appli
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TO 1-1-700 Figure 12-6. Sealant Inj
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TO 1-1-700 below and adhere very po
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TO 1-1-700 Table 12-2. Time Require
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TO 1-1-700 Table 12-2. Time Require
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TO 1-1-700 of 20 to 25 seconds in a
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TO 1-1-700 d. Remove all uncured se
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TO 1-1-700 Figure 12-12. Typical Me
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TO 1-1-700 may be used for low temp
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TO 1-1-700 Figure 12-14. Sealing Pr
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TO 1-1-700 - Robins Air Force Base

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