TO 1-1-700 - Robins Air Force Base

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TO 1-1-700 TABLE OF CONTENTS - CONTINUED Chapter Page Chapter Page 10.13.1 Corrosion Prevention and Treatment for Grounding and Bonding Connections .....................................10-11 10.13.2 Electrical Bonding/Grounding .............10-11 10.14 Antennas and Radar Surfaces ..............10-11 10.15 Van and Trailer Undercarriages...........10-11 10.15.1 Shelter Underbody ...............................10-11 10.15.2 Shelters Skids.......................................10-12 10.15.2.1 Repair of Damaged Shelter Skids........10-12 10.15.2.2 Replacing Damaged Shelter Skids.......10-13 10.16 Van and Trailer Attachment Points (Including Lift Rings) ......................10-13 10.16.1 Corrosion Prevention and Control for Lift Rings ...................................10-14 10.17 Razor Edge Doors................................10-14 10.18 Magnesium Alloy Components ...........10-15 10.19 EMI Shielding......................................10-15 10.20 Electrostatic Discharge (ESD) Components .....................................10-16 11 CORROSION REMOVAL ......................................11-1 11.1 General...................................................11-1 11.1.1 Training..................................................11-1 11.1.2 Corrosion Risk .......................................11-1 11.1.3 Maintenance Level.................................11-1 11.2 Corrective Actions .................................11-1 11.2.1 Exposure ................................................11-1 11.2.2 Mechanical Procedures. .........................11-1 11.3 Corrosion Removal Methods .................11-1 11.3.1 Mechanical Methods..............................11-2 11.3.1.1 Mechanical Compatibility......................11-2 11.3.1.2 Material Compatibility...........................11-2 11.4 Non-Powered Tools and Materials ........11-2 11.4.1 Abrasive Mats ........................................11-2 11.4.2 Abrasive Cloth .......................................11-2 11.4.3 Abrasive Paper.......................................11-2 11.4.4 Wire Brushes..........................................11-2 11.4.5 Scrapers..................................................11-2 11.5 Power Tools and Materials ....................11-3 11.5.1 Pneumatic Drill Motors..........................11-5 11.5.2 Pneumatic Sanders.................................11-5 11.6 3M Co. Scotch-Brite Finishing Flap Brushes ......................................11-6 11.6.1 Flap Brushes ..........................................11-6 11.6.2 Abrasive Flap Wheels............................11-6 11.7 Abrasive Cloth and Paper ......................11-6 11.8 Powered Wire Brushes...........................11-6 11.9 Rotary Files............................................11-6 11.10 3M Co. Roloc Disc and Radial Disc Abrasives ...........................................11-6 11.10.1 Roloc Discs ........................................11-6 11.10.2 Radial Type Plastic Bristle Disc ........11-7 11.11 Abrasive Blasting...................................11-7 11.11.1 Conventional Equipment .......................11-7 11.11.2 Control of Mechanical Damage During Abrasive Blasting ..................11-8 11.11.3 Abrasive Blasting Corrosion Removal.............................................11-8 11.11.3.1 Personal Protection ................................11-9 11.11.3.2 Abrasive Blasting Procedures................11-9 11.12 Non-Powered and Powered Tool Corrosion Removal............................11-9 11.12.1 Personal Protection ................................11-9 11.12.2 Mechanical Damage ............................11-10 11.12.3 Non-Powered Tool Corrosion Removal Procedures ........................11-10 11.12.4 Powered Tool Corrosion Removal ......11-10 11.13 Chemical Corrosion Removal..............11-10 11.13.1 Aluminum Alloys ................................11-10 11.13.1.1 Preparation ...........................................11-10 11.13.1.2 Chemical Corrosion Removal Materials for Aluminum Alloys.......11-11 11.13.1.2.1 SAE AMS-1640 (MIL-C-38334, Type I) Corrosion Removing Compound Uses and Mixing Instructions ......................................11-11 11.13.1.2.2 Uses for Semco® Pasa-Jell 102...........11-11 11.13.1.2.3 MIL-DTL-81706 (MIL-C-81706), Class 1A, Uses and Mixing Instructions ......................................11-12 11.13.2 Magnesium Alloys...............................11-13 11.13.2.1 Preparation ...........................................11-13 11.13.2.2 Chemical Corrosion Removal Materials for Magnesium Alloys .....11-13 viii
TO 1-1-700 TABLE OF CONTENTS - CONTINUED Chapter Page Chapter Page 11.13.2.3 Application of Organic Coatings ........ 11-14 11.13.3 Ferrous Metal (Steel) Alloys Other Than Stainless Steels (CRES)......... 11-14 11.13.3.1 Preparation .......................................... 11-14 11.13.3.2 Chemical Corrosion Removing Materials for Ferrous Metal Alloys Other Than Stainless Steels (CRES) ................................. 11-14 11.13.3.2.1 MIL-C-10578 Corrosion Removing and Metal Conditioning Compound (Phosphoric Acid Base) .................. 11-14 11.13.3.2.2 A-A-59260 (MIL-C-14460, Type I) Corrosion Removing Compound, Sodium Hydroxide Base; for Electrolytic or Immersion Application...................................... 11-15 11.13.4 Stainless Steel (CRES) and Nickel Based Alloys ....................... 11-15 11.13.4.1 Preparation .......................................... 11-16 11.13.4.2 Chemical Corrosion Removing Materials for Stainless Steel (CRES) and Nickel Based Alloys ... 11-18 11.13.4.2.1 Semco® Pasa-Jell 101......................... 11-18 11.13.4.2.2 MIL-C-10578, Type III Corrosion Removing and Metal Conditioning Compound (Phosphoric Acid Base)/Inhibited................................ 11-18 11.13.4.2.3 Acid Pickling for Corrosion Removal .......................................... 11-18 11.13.5 Copper and Copper Based Alloys....... 11-19 11.13.5.1 Preparation .......................................... 11-19 11.13.5.2 Chemical Corrosion Removing Materials for Copper and Copper Based Alloys ...................... 11-19 11.13.5.2.1 MIL-C-10578, Type III Corrosion Removing and Metal Conditioning Compound (Phosphoric Acid Base)/Inhibited................................ 11-19 11.13.5.2.2 A-A-55828 (O-S-809) Sulfuric Acid Solutions ......................................... 11-19 11.13.6 Titanium and Titanium Based Alloys.............................................. 11-20 11.13.6.1 Preparation .......................................... 11-20 11.13.6.2 Chemical Corrosion Removal Materials for Titanium and Titanium Based Alloys ................... 11-20 11.13.6.2.1 Acid Pickling Solutions ...................... 11-20 11.13.6.2.2 SAE AMS-1640 (MIL-C-38334) Corrosion Removal Compound Solutions ......................................... 11-20 11.13.6.3 Application of Organic Coatings ........ 11-20 11.13.7 Plated and Phosphate Surfaces............ 11-21 11.13.7.1 Preparation .......................................... 11-21 11.13.7.2 Treatment of Corroded Areas on Cadmium or Zinc Plated Surfaces........................................... 11-22 11.13.7.3 Treatment of Corroded Areas on Plated Surfaces Except Cadmium or Zinc Plating................ 11-22 11.13.7.4 Treatment of Corroded Areas on Phosphate Surfaces .................... 11-22 11.13.8 Application of Organic Coatings ........ 11-22 12 SEALANTS............................................................. 12-1 12.1 Purpose.................................................. 12-1 12.2 Applications .......................................... 12-1 12.3 Sealing Compounds .............................. 12-1 12.3.1 Sealant Packaging ................................. 12-1 12.3.1.1 Two-Part Kit (KT) ................................ 12-1 12.3.1.2 Cartridge (CA) ...................................... 12-1 12.3.1.3 Premixed and Frozen (PMF)................. 12-1 12.3.2 Polysulfide, Polyurethane, and Polythioether Sealing Compounds.... 12-1 12.3.3 Silicone Sealing Compounds ................ 12-2 12.3.4 Adhesion Promoters............................ 12-11 12.3.5 SAE AMS 3255 Oil and Water Resistant, Expanded Polytetrafluoroethylene Sealing Tape (EPTFE) (Skyflex®).............. 12-11 12.3.6 Av-Dec® Polyurethane Sealant Tapes and Two Component Sealants ........................................... 12-11 12.4 Equipment ........................................... 12-11 12.4.1 Sealant Gun......................................... 12-11 12.4.2 Application Nozzles............................ 12-11 12.4.3 Injection Gun....................................... 12-12 12.4.4 Sealant Kits (Semkits®)...................... 12-18 12.4.5 Sealant Removal and Application Tools ............................................... 12-19 12.5 Sealant Mixing .................................... 12-19 ix
Page 1 and 2: TO 1-1-700 TECHNICAL MANUAL CORROSI
Page 3 and 4: TO 1-1-700 TABLE OF CONTENTS Chapte
Page 5 and 6: TO 1-1-700 TABLE OF CONTENTS - CONT
Page 7 and 8: TO 1-1-700 TABLE OF CONTENTS - CONT
Page 9: TO 1-1-700 TABLE OF CONTENTS - CONT
Page 13 and 14: TO 1-1-700 LIST OF ILLUSTRATIONS -
Page 15 and 16: TO 1-1-700 FOREWORD 1. PURPOSE. The
Page 17 and 18: TO 1-1-700 List of Related Publicat
Page 19 and 20: TO 1-1-700 SAFETY SUMMARY 1. GENERA
Page 21 and 22: TO 1-1-700 AMS-G-6032, GREASE, PLUG
Page 23 and 24: TO 1-1-700 MIL-DTL-64159, COATING,
Page 25 and 26: TO 1-1-700 MIL-PRF-27617, GREASE, A
Page 27 and 28: TO 1-1-700 O-L-164, DRESSING, LEATH
Page 29: TO 1-1-700 MIL-T-81772, THINNER, PO
Page 32 and 33: TO 1-1-700 tronics equipment and th
Page 34 and 35: TO 1-1-700 cleaning situation, syst
Page 36 and 37: TO 1-1-700 c. Riveted joints shall
Page 38 and 39: TO 1-1-700 c. Remove and replace an
Page 40 and 41: TO 1-1-700 MIL-L-87177, LUBRICANT,
Page 42 and 43: TO 1-1-700 Figure 3-1. Simplified C
Page 44 and 45: TO 1-1-700 resistant, and also at t
Page 46 and 47: TO 1-1-700 is first noticeable as a
Page 48 and 49: TO 1-1-700 3.7.8 Oxygen Concentrati
Page 50 and 51: TO 1-1-700 Figure 3-14. Concentrati
Page 52 and 53: TO 1-1-700 Figure 3-17. Galvanic Se
Page 54 and 55: TO 1-1-700 Figure 3-20. Aluminum Su
Page 56 and 57: TO 1-1-700 3.8.7 CRES/Stainless Ste
Page 58 and 59: TO 1-1-700 3.9.10 Climate. Warm, mo
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TO 1-1-700 3.11 PREVENTATIVE MAINTE
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TO 1-1-700 CHAPTER 4 COMPOSITE AND
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TO 1-1-700 4.4.4.4 Glass parts shal
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TO 1-1-700 CHAPTER 5 PACKAGING (STO
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TO 1-1-700 extent of damage dependi
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TO 1-1-700 5.15 PRECAUTIONS FOR VCI
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TO 1-1-700 c. Secure the desiccant
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TO 1-1-700 Figure 5-8. Shock Isolat
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TO 1-1-700 Figure 5-9. Examples of
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TO 1-1-700 5.24.10 Rigid or Flexibl
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TO 1-1-700 CHAPTER 6 MOISTURE AND F
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TO 1-1-700 c. 6.2.6 Felt. Examine f
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TO 1-1-700 a. After first directing
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TO 1-1-700 6.4.5.14 Terminals, scre
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TO 1-1-700 NOTE • Authorized clea
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TO 1-1-700 Table 7-1. Cleaning of S
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TO 1-1-700 7.3.1.2.3 Portable, 45 g
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TO 1-1-700 Table 7-2. Common Milita
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TO 1-1-700 inactivity, storage, or
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TO 1-1-700 7.5.6.5.1 Grade 1 - A th
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TO 1-1-700 Table 7-4. Corrosion Pre
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TO 1-1-700 Table 7-5. Preservation
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TO 1-1-700 either case, MIL-PRF-269
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TO 1-1-700 MIL-PRF-85285, COATING,
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TO 1-1-700 c. Cadmium plated surfac
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TO 1-1-700 a. Scuff sand and feathe
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TO 1-1-700 7.7.7.2 If surface is no
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TO 1-1-700 7.7.9.2 Where only parti
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TO 1-1-700 7.8.1 Type I Application
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TO 1-1-700 Extend (Loctite) 32150 J
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TO 1-1-700 There are three ways to
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TO 1-1-700 vulnerable surfaces clea
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TO 1-1-700 Table 8-2. Materials, Th
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TO 1-1-700 Table 8-4. Electronic Cl
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TO 1-1-700 Table 8-5. Accessories o
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TO 1-1-700 Table 8-5. Accessories o
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TO 1-1-700 f. Devices with permanen
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TO 1-1-700 Table 8-7. Cleaning and
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TO 1-1-700 MIL-PRF-87937, CLEANING
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TO 1-1-700 of contamination). Maint
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TO 1-1-700 8.8.2 Protective Coating
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TO 1-1-700 • Tube clamps. • Min
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TO 1-1-700 a. For bonding/grounding
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TO 1-1-700 vertently destroy the mo
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TO 1-1-700 doors, and other corrosi
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TO 1-1-700 CHAPTER 10 CORROSION PRO
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TO 1-1-700 MIL-PRF-81733, SEALING A
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TO 1-1-700 d. After corrosion is re
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TO 1-1-700 (3) Stainless/CRES steel
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TO 1-1-700 10.9 WATER ENTRAPMENT AR
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TO 1-1-700 f. Shield equipment from
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TO 1-1-700 b. Use e-inch rivnuts of
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TO 1-1-700 10.17.3 If the plating s
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TO 1-1-700 Figure 10-16. Dissipatio
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TO 1-1-700 (2) If allowable damage
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TO 1-1-700 Table 11-1. Recommended
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TO 1-1-700 11.6 3M CO. SCOTCH-BRITE
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TO 1-1-700 11.11.2 Control of Mecha
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TO 1-1-700 11.12.2 Mechanical Damag
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TO 1-1-700 MIL-DTL-81706 (ALODINE),
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TO 1-1-700 11.13.2.3 Application of
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TO 1-1-700 only when there is no da
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TO 1-1-700 NOTE SEMCO PASA-JELL 101
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TO 1-1-700 (CRES), lead, ceramic, g
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TO 1-1-700 11.13.7.2 Treatment of C
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TO 1-1-700 MIL-A-46106, ADHESIVE/SE
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TO 1-1-700 Table 12-1. Sealing Comp
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TO 1-1-700 used to apply sealants i
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TO 1-1-700 Figure 12-2. Sealant App
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TO 1-1-700 Figure 12-4. Rivet Appli
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TO 1-1-700 Figure 12-6. Sealant Inj
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TO 1-1-700 below and adhere very po
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TO 1-1-700 Table 12-2. Time Require
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TO 1-1-700 Table 12-2. Time Require
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TO 1-1-700 of 20 to 25 seconds in a
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TO 1-1-700 d. Remove all uncured se
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TO 1-1-700 Figure 12-12. Typical Me
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TO 1-1-700 may be used for low temp
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TO 1-1-700 Figure 12-14. Sealing Pr
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TO 1-1-700 - Robins Air Force Base

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