TO 1-1-700 - Robins Air Force Base

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TO 1-1-700 Table 7-5. Preservation of Specific Areas and Components - Continued Area or Component CPC Application Instructions Removal Instructions EXTERIOR SURFACES NOT REQUIRING HIGH PERFORMANCE LUBRI- CANT OR HYDRAULIC FLUID Sliding or moving parts requiring only minor lubrication (bomb rack components, hinges, door locks) MIL-PRF-63460 or MIL-PRF-81309, Type II or MIL-L-87177, Grade B and MIL-PRF-32033 Apply a continuous wet coat of MIL-PRF-63460. Apply a coating of MIL-PRF- 81309, Type II or MIL-L-87177, Grade B followed by a coating of MIL-PRF-32033. If handled, reapply as necessary. Use a non-synthetic wiping cloth wet with A-A-59601, Type II or III, MIL-PRF- 32295, Type II, or MIL- PRF- 680, Type II or III degreasing solvent. THREADED SURFACES Screws, various fasteners MIL-PRF-63460 Dip screws or fasteners in CPC and install. When disassembly is frequent, use MIL-PRF-63460, preferably, or use MIL-PRF- 81309, Type II or MIL-L-87177, Grade B as alternates. When disassembly is infrequent, use MIL- PRF-16173, Grade 4 for long term protection. Immerse screws or fasteners in A-A-59601, Type II or III, MIL-PRF-32295, Type II, or MIL-PRF-680, Type II or III degreasing solvent and blot or blow dry. HYDRAULIC PISTON SURFACES System hydraulic fluid Wipe exposed surface with a cloth dampened with the hydraulic fluid used in the system. Always wipe away from seals. Take care not to scratch surfaces. Do not remove. Reapply as necessary. CONTROL CABLES (ALL) (INTERIOR and EXTE- RIOR) MIL-PRF-81309, Type II or MIL-L-87177, Grade B or MIL-PRF-16173, Grade 3 and MIL- PRF-16173, Grade 4 Apply a continuous film of MIL- PRF-81309, Type II; MIL-L- 87177, Grade B; or MIL-PRF- 16173, Grade 3 water displacing CPC by aerosol can or by wiping with cloth wet with the CPC. Follow with a coating of MIL- PRF-16173, Grade 4 applied with a non-synthetic cloth or a nonmetallic bristle brush. Use a non-synthetic wiping cloth wet with A-A-59601, Type II or III, MIL-PRF- 32295, Type II, or MIL- PRF- 680, Type II or III degreasing solvent. 7.6.1 Preservation Application Methods. CPCs can be applied by brushing, dipping, or spraying. The area of application, viscosity of the material and conditions under which they need to be applied are factors that influence the decision of which application method should be used. Low viscosity materials are best applied by spraying, whereas high viscosity materials are more suited for brushing or dipping. Dipping can be used for all types of materials, but the thickness of the coating obtained with low viscosity materials may be too thin to provide adequate corrosion protection. Prior to application of preservatives, remove old preservative coatings; and then apply a fresh coating using one of the following methods: 7.6.1.1 Brushing. Brushing may be accomplished using an ordinary paint brush. This method is most appropriate for applying thick materials on small areas or in area where it is necessary to prevent material from getting on surrounding areas or nearby equipment. 7-24 Change 3
TO 1-1-700 7.6.1.2 Dipping. Dipping may be accomplished using any suitable container for the CPC. It is most suitable for smaller disassembled parts. It cannot be used for assemblies which contain any part or area adversely affected by the CPC. MIL-DTL-53022, PRIMER, EPOXY, CORROSION INHIBITING, LEAD AND CHROMATE FREE 34 For spray application, do not thin or dilute bulk preservative (CPC) unless absolutely necessary. Do not use synthetic wiping cloths. Mask off adjacent areas to prevent overspray. 7.6.1.3 Spraying. Spraying may be accomplished using paint spraying equipment, various types of pump sprayers, or aerosol cans. This method is very effective for application to large areas where confined areas are not involved. The viscosity of the material will determine which type of spraying apparatus to use. MIL-P-53030, PRIMER, EPOXY, WATER REDUCIBLE, LEAD, CHROME FREE 35 MIL-DTL-64159, COATING, POLYURETHANE, CHEMICAL RESISTANT, WATERBORNE 24 7.7 FINISHING. 7.7.1 Iron and Plain Low Carbon Steel. When complete refinishing is required due to extensive corrosion or loss of film adhesion, disassemble the equipment and/or structure as far as practical. Remove the defective paint system per procedures in Chapter 2 of TO 1-1-8. 7.7.1.1 . If the surface, when reassembled in its normal operating position, will be exposed to direct view, the following procedure shall apply: a. Clean surface of dirt, oil, grease, welding flux, and all loose scale per procedures in Chapter 3 of TO 1-1-691. MIL-PRF-23377, TYPE I & II, PRIMER, EPOXY CHEMICAL AND SOLVENT RESISTANT 38 MIL-PRF-85582, PRIMER, EPOXY, WATERBORNE 69 MIL-PRF-85285, COATING, POLYURETHANE, HIGH SOLIDS 50 MIL-C-10578, COMPOUND, CORROSION REMOVING AND METAL CONDITIONING 20 b. For DEPOT LEVEL maintenance, surfaces of the disassembled steel parts shall be given a TT-C-490, Type I zinc phosphate treatment per procedures in TO 42C2-1- 7 when treatment tanks are available. For FIELD LEVEL maintenance and when this treatment is impractical due to unavailability or part size, surfaces shall be treated with an appropriate Type of MIL-C-10578 metal conditioner per procedures in Chapter 5 of TO 1-1-691. NOTE In lieu of the phosphate treatment, steel surfaces may be primed directly with MIL-PRF-26915 waterborne zinc rich primer applied per procedures in TO 1-1-8. MIL-PRF-26915, PRIMER, ZINC RICH, WATERBORNE 39 c. Properly prepare the surface by solvent wiping per procedures in Chapter 3 of TO 1-1-8. Apply one coat of MIL-DTL-53022 (solvent type) or MIL-P-53030 (waterborne) epoxy primer to a dry film thickness (DFT) of 0.9 to 1.1 mils (0.0009 to 0.0011 inch) to surfaces that will be topcoated with MIL-DTL-64159 waterborne CARC polyurethane coating; or apply one coat of MIL-PRF-23377, Type I, Class A (solvent type) or MIL-PRF-85582, Type I, Class C2 (waterborne) epoxy primer to a DFT of 0.6 to 0.9 mils (0.0006 to 0.0009 inch) to surfaces that will be topcoated with MIL-PRF-85285 standard polyurethane coating. In Change 4 7-25
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TO 1-1-700 TECHNICAL MANUAL CORROSI
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TO 1-1-700 TABLE OF CONTENTS Chapte
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TO 1-1-700 TABLE OF CONTENTS - CONT
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TO 1-1-700 LIST OF ILLUSTRATIONS -
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TO 1-1-700 FOREWORD 1. PURPOSE. The
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TO 1-1-700 List of Related Publicat
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TO 1-1-700 SAFETY SUMMARY 1. GENERA
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TO 1-1-700 AMS-G-6032, GREASE, PLUG
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TO 1-1-700 MIL-DTL-64159, COATING,
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TO 1-1-700 MIL-PRF-27617, GREASE, A
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TO 1-1-700 O-L-164, DRESSING, LEATH
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TO 1-1-700 MIL-T-81772, THINNER, PO
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TO 1-1-700 tronics equipment and th
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TO 1-1-700 cleaning situation, syst
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TO 1-1-700 c. Riveted joints shall
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TO 1-1-700 c. Remove and replace an
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TO 1-1-700 MIL-L-87177, LUBRICANT,
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TO 1-1-700 Figure 3-1. Simplified C
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TO 1-1-700 resistant, and also at t
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TO 1-1-700 is first noticeable as a
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TO 1-1-700 3.7.8 Oxygen Concentrati
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TO 1-1-700 Figure 3-14. Concentrati
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TO 1-1-700 Figure 3-17. Galvanic Se
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TO 1-1-700 Figure 3-20. Aluminum Su
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TO 1-1-700 3.8.7 CRES/Stainless Ste
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TO 1-1-700 3.9.10 Climate. Warm, mo
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TO 1-1-700 3.11 PREVENTATIVE MAINTE
Page 63 and 64: TO 1-1-700 CHAPTER 4 COMPOSITE AND
Page 65 and 66: TO 1-1-700 4.4.4.4 Glass parts shal
Page 67 and 68: TO 1-1-700 CHAPTER 5 PACKAGING (STO
Page 69 and 70: TO 1-1-700 extent of damage dependi
Page 71 and 72: TO 1-1-700 5.15 PRECAUTIONS FOR VCI
Page 73 and 74: TO 1-1-700 c. Secure the desiccant
Page 75 and 76: TO 1-1-700 Figure 5-8. Shock Isolat
Page 77 and 78: TO 1-1-700 Figure 5-9. Examples of
Page 79 and 80: TO 1-1-700 5.24.10 Rigid or Flexibl
Page 81 and 82: TO 1-1-700 CHAPTER 6 MOISTURE AND F
Page 83 and 84: TO 1-1-700 c. 6.2.6 Felt. Examine f
Page 85 and 86: TO 1-1-700 a. After first directing
Page 87: TO 1-1-700 6.4.5.14 Terminals, scre
Page 90 and 91: TO 1-1-700 NOTE • Authorized clea
Page 92 and 93: TO 1-1-700 Table 7-1. Cleaning of S
Page 102 and 103: TO 1-1-700 7.3.1.2.3 Portable, 45 g
Page 104 and 105: TO 1-1-700 Table 7-2. Common Milita
Page 106 and 107: TO 1-1-700 inactivity, storage, or
Page 108 and 109: TO 1-1-700 7.5.6.5.1 Grade 1 - A th
Page 110 and 111: TO 1-1-700 Table 7-4. Corrosion Pre
Page 114 and 115: TO 1-1-700 either case, MIL-PRF-269
Page 116 and 117: TO 1-1-700 MIL-PRF-85285, COATING,
Page 118 and 119: TO 1-1-700 c. Cadmium plated surfac
Page 120 and 121: TO 1-1-700 a. Scuff sand and feathe
Page 122 and 123: TO 1-1-700 7.7.7.2 If surface is no
Page 124 and 125: TO 1-1-700 7.7.9.2 Where only parti
Page 126 and 127: TO 1-1-700 7.8.1 Type I Application
Page 128 and 129: TO 1-1-700 Extend (Loctite) 32150 J
Page 130 and 131: TO 1-1-700 There are three ways to
Page 132 and 133: TO 1-1-700 vulnerable surfaces clea
Page 134 and 135: TO 1-1-700 Table 8-2. Materials, Th
Page 136 and 137: TO 1-1-700 Table 8-4. Electronic Cl
Page 150 and 151: TO 1-1-700 Table 8-5. Accessories o
Page 152 and 153: TO 1-1-700 Table 8-5. Accessories o
Page 154 and 155: TO 1-1-700 f. Devices with permanen
Page 156 and 157: TO 1-1-700 Table 8-7. Cleaning and
Page 158 and 159: TO 1-1-700 MIL-PRF-87937, CLEANING
Page 160 and 161: TO 1-1-700 of contamination). Maint
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TO 1-1-700 8.8.2 Protective Coating
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TO 1-1-700 • Tube clamps. • Min
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TO 1-1-700 a. For bonding/grounding
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TO 1-1-700 vertently destroy the mo
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TO 1-1-700 doors, and other corrosi
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TO 1-1-700 CHAPTER 10 CORROSION PRO
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TO 1-1-700 MIL-PRF-81733, SEALING A
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TO 1-1-700 d. After corrosion is re
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TO 1-1-700 (3) Stainless/CRES steel
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TO 1-1-700 10.9 WATER ENTRAPMENT AR
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TO 1-1-700 f. Shield equipment from
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TO 1-1-700 b. Use e-inch rivnuts of
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TO 1-1-700 10.17.3 If the plating s
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TO 1-1-700 Figure 10-16. Dissipatio
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TO 1-1-700 (2) If allowable damage
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TO 1-1-700 Table 11-1. Recommended
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TO 1-1-700 11.6 3M CO. SCOTCH-BRITE
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TO 1-1-700 11.11.2 Control of Mecha
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TO 1-1-700 11.12.2 Mechanical Damag
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TO 1-1-700 MIL-DTL-81706 (ALODINE),
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TO 1-1-700 11.13.2.3 Application of
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TO 1-1-700 only when there is no da
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TO 1-1-700 NOTE SEMCO PASA-JELL 101
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TO 1-1-700 (CRES), lead, ceramic, g
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TO 1-1-700 11.13.7.2 Treatment of C
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TO 1-1-700 MIL-A-46106, ADHESIVE/SE
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TO 1-1-700 Table 12-1. Sealing Comp
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TO 1-1-700 used to apply sealants i
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TO 1-1-700 Figure 12-2. Sealant App
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TO 1-1-700 Figure 12-4. Rivet Appli
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TO 1-1-700 Figure 12-6. Sealant Inj
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TO 1-1-700 below and adhere very po
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TO 1-1-700 Table 12-2. Time Require
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TO 1-1-700 Table 12-2. Time Require
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TO 1-1-700 of 20 to 25 seconds in a
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TO 1-1-700 d. Remove all uncured se
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TO 1-1-700 Figure 12-12. Typical Me
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TO 1-1-700 may be used for low temp
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TO 1-1-700 Figure 12-14. Sealing Pr
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TO 1-1-700 - Robins Air Force Base

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