TO 1-1-700 - Robins Air Force Base

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TO 1-1-700 4.4.8.4 Installed gaskets shall meet mating edges or surfaces evenly, shall have no high spots and shall not protrude excessively. 4.4.8.5 Replacement gasket materials shall be of equal or superior quality to the gasket replaced. 4.4.9 Lenses and Optical Surfaces. Optical components shall be inspected on a frequent periodic basis for damage and deterioration. If degradation is sufficient to seriously affect the function (or appearance, if essential) of the component, repair or replacement shall be conducted. Repair or replacement shall be in accordance with best manufacturing practices, the equipment system specific maintenance manual, TO 31-1-75, and any other approved Air Force procedures and methods for the component under repair. Additional specific requirements are: 4.4.9.1 Mirrors, ground glass, optical surfaces, etc. will be clean, firmly mounted and free from cracks, scratches or significant discoloration. Minor defects shall be permissible where they do not interfere with or degrade the normal function and operation of the associated equipment. 4.4.9.2 Optical systems such as viewfinders, rangefinders, enlargers, projectors, viewers, etc. shall be aligned and adjusted in accordance with equipment manufacturer's specifications and the equipment system specific maintenance manual. 4.4.9.3 Lens elements shall be fastened securely and accurately in their mounts. 4.4.9.4 There shall be no evidence of foreign material on or between optical element surfaces (lenses, mirrors, etc.). All optical element surfaces shall be cleaned in accordance with original equipment manufacturer specifications and the equipment system specific maintenance manual. 4.4.10.1 Paper labels shall be mounted in accordance with procedures in Chapter 2 of TO 31-1-75. 4.4.10.2 Labels other than paper and decals shall be securely and firmly mounted using screws or rivets. 4.5 DEGRADATION PREVENTION. 4.5.1 Weather. All reasonable precautions shall be taken to protect equipment and materials from exposure to direct sunlight, humidity and/or temperature extremes, precipitation, or other hostile environmental conditions (e.g., corrosive atmospheres, dust, harsh chemicals, etc.). Protection shall include: avoidance of damaging environments when possible; use of approved protective coatings, sealants, enclosures, containers or shrouds; and frequent periodic inspections followed by immediate maintenance and remediation using procedures in the equipment system specific maintenance manuals, instructions found elsewhere in this manual, MIL-HDBK-454, TOs 1-1-689-series, 1-1-691, 00-25-234, 31-1-69, 31-1-75, 35E4- 1-162, and 00-25-108, and all specifications and drawings pertinent to maintenance on the equipment in question when damage or deterioration is detected. 4.5.2 Damage. Frequent periodic inspections for damage shall be conducted and followed by immediate repair actions in accordance with all appropriate equipment system specific maintenance manuals, instructions found elsewhere in this manual, MIL-HDBK-454, TOs 1-1-689-series, 1-1-691, 00- 25-234, 31-1-69, 31-1-75, 35E4-1-162, and 00-25-108, and all specifications and drawings pertinent to maintenance on the equipment in question. 4.5.3 Normal Wear. Equipment shall be used in accordance with all appropriate operation and maintenance instructions to provide optimum performance and obtain maximum useful service life. 4.4.10 Labels. Labels shall be inspected on a frequent periodic basis for damage and deterioration. Specific requirements are: 4-4
TO 1-1-700 CHAPTER 5 PACKAGING (STORAGE AND SHIPPING) 5.1 GENERAL. This chapter is intended for use by depot and field level maintenance personnel as a guide for proper corrosion prevention and control of Ground Communications, Electronics, and Meteorological Equipment (C-E-M) during storage and shipment. 5.1.1 Packaging. Packaging is used to prevent physical/ mechanical damage or harm to items during storage, issue, or transfer and to provide protection from corrosion causing elements. All items (serviceable, repairable, etc.) placed in storage or shipped to another activity (including depot) should be preserved in order to prevent deterioration from corrosion, mildew, mold, and decay as well as to protect from attack by microorganisms, vermin, or rodents. The type of preservation required for stored and/or shipped equipment and parts depends on the packaging process, material, containers and condition of the items before being packaged. 5.1.2 Military Specifications, Standards, and Manuals. All activities involved with corrosion prevention and control of C-E-M equipment during storage and shipment shall use this technical manual in conjunction with TOs 1-1-8, 1-1-689- series, 1-1-691, AFPAM (I) 24-237 and equipment system specific maintenance manuals as a guide for corrosion prevention and control. Numerous military specifications, standards, and manuals are mentioned throughout this chapter and should be referred to as directed. 5.2 LEVELS OF PROTECTION. Specifying the level of protection provides the level of military preservation and packing that a given item requires to ensure that it is not degraded during shipment and storage. Specific levels of protection are as follows: 5.2.1 Military Level of Preservation. This is the required preservation designed to protect an item during shipment, handling, indeterminate storage, and distribution to consignees worldwide. 5.2.2 Military Level of Packing. There are two levels of packing: 5.2.2.1 Level “A” is protection required to meet the most severe worldwide shipment, handling, and storage conditions. A Level “A” pack, in tandem with the applied preservation, must be capable of protecting material from the effects of direct exposure to extremes of climate, terrain, and operational and transportation environments. Examples of situations which indicate a need for use of a Level “A” pack are: storage of War Reserve Material (WRM), mobilization, strategic and theater deployment and employment, open storage, and ship deck loading. Examples of containers used for Level “A” packing requirements include, but are not limited to, overseas type wood boxes, and reusable plastic and metal containers. 5.2.2.2 Level “B” is protection required to meet moderate worldwide shipment, handling, and storage conditions. A Level “B” pack, in tandem with the applied preservation, must be capable of protecting material not directly exposed to extremes of climate, terrain, and operational and transportation environments. Examples of situations which indicate a need for use of a Level “B” pack are: shipment of security assistance materials/Foreign Military Sales (FMS) materials and fully containerized overseas shipments. Examples of containers used for Level “B” packing requirements include, but are not limited to: domestic wood crates, weather resistant fiberboard containers, fast pack containers, weather-resistant fiber drums, and weather-resistant paper and multi-wall shipping sacks. 5.3 CLEANING. Cleaning is the first step in preventing corrosion. The success of preservation and packing operations depends upon the items being clean. 5.3.1 Contaminated Surfaces. A preservative film will not protect an item if the surfaces are dirty or are covered with corrosion-producing contaminants. When surfaces of items are dirty or are covered with substances that are not part of the items, they are contaminated. 5.3.2 Post Wash Protection. The fact that items have been cleaned and dried does not ensure that they will remain free from future contamination. Cleaning may increase the possibility of damage to an item by removing a protective film and leaving its surfaces exposed to the direct attack of destructive forces. Applying protection as soon as possible after cleaning will help prevent the attack. 5.4 CLEANING COMPOUNDS. Cleaning compounds work by dissolving soluble soils, emulsifying oily soils, and suspending solid soils. There are several types of cleaning compounds, each of which cleans a surface using one or more of these mechanisms. 5-1
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TO 1-1-700 TECHNICAL MANUAL CORROSI
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TO 1-1-700 TABLE OF CONTENTS Chapte
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TO 1-1-700 TABLE OF CONTENTS - CONT
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TO 1-1-700 LIST OF ILLUSTRATIONS -
Page 15 and 16: TO 1-1-700 FOREWORD 1. PURPOSE. The
Page 17 and 18: TO 1-1-700 List of Related Publicat
Page 19 and 20: TO 1-1-700 SAFETY SUMMARY 1. GENERA
Page 21 and 22: TO 1-1-700 AMS-G-6032, GREASE, PLUG
Page 23 and 24: TO 1-1-700 MIL-DTL-64159, COATING,
Page 25 and 26: TO 1-1-700 MIL-PRF-27617, GREASE, A
Page 27 and 28: TO 1-1-700 O-L-164, DRESSING, LEATH
Page 29: TO 1-1-700 MIL-T-81772, THINNER, PO
Page 32 and 33: TO 1-1-700 tronics equipment and th
Page 34 and 35: TO 1-1-700 cleaning situation, syst
Page 36 and 37: TO 1-1-700 c. Riveted joints shall
Page 38 and 39: TO 1-1-700 c. Remove and replace an
Page 40 and 41: TO 1-1-700 MIL-L-87177, LUBRICANT,
Page 42 and 43: TO 1-1-700 Figure 3-1. Simplified C
Page 44 and 45: TO 1-1-700 resistant, and also at t
Page 46 and 47: TO 1-1-700 is first noticeable as a
Page 48 and 49: TO 1-1-700 3.7.8 Oxygen Concentrati
Page 50 and 51: TO 1-1-700 Figure 3-14. Concentrati
Page 52 and 53: TO 1-1-700 Figure 3-17. Galvanic Se
Page 54 and 55: TO 1-1-700 Figure 3-20. Aluminum Su
Page 56 and 57: TO 1-1-700 3.8.7 CRES/Stainless Ste
Page 58 and 59: TO 1-1-700 3.9.10 Climate. Warm, mo
Page 60 and 61: TO 1-1-700 3.11 PREVENTATIVE MAINTE
Page 63 and 64: TO 1-1-700 CHAPTER 4 COMPOSITE AND
Page 65: TO 1-1-700 4.4.4.4 Glass parts shal
Page 69 and 70: TO 1-1-700 extent of damage dependi
Page 71 and 72: TO 1-1-700 5.15 PRECAUTIONS FOR VCI
Page 73 and 74: TO 1-1-700 c. Secure the desiccant
Page 75 and 76: TO 1-1-700 Figure 5-8. Shock Isolat
Page 77 and 78: TO 1-1-700 Figure 5-9. Examples of
Page 79 and 80: TO 1-1-700 5.24.10 Rigid or Flexibl
Page 81 and 82: TO 1-1-700 CHAPTER 6 MOISTURE AND F
Page 83 and 84: TO 1-1-700 c. 6.2.6 Felt. Examine f
Page 85 and 86: TO 1-1-700 a. After first directing
Page 87: TO 1-1-700 6.4.5.14 Terminals, scre
Page 90 and 91: TO 1-1-700 NOTE • Authorized clea
Page 92 and 93: TO 1-1-700 Table 7-1. Cleaning of S
Page 102 and 103: TO 1-1-700 7.3.1.2.3 Portable, 45 g
Page 104 and 105: TO 1-1-700 Table 7-2. Common Milita
Page 106 and 107: TO 1-1-700 inactivity, storage, or
Page 108 and 109: TO 1-1-700 7.5.6.5.1 Grade 1 - A th
Page 110 and 111: TO 1-1-700 Table 7-4. Corrosion Pre
Page 112 and 113: TO 1-1-700 Table 7-5. Preservation
Page 114 and 115: TO 1-1-700 either case, MIL-PRF-269
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TO 1-1-700 MIL-PRF-85285, COATING,
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TO 1-1-700 c. Cadmium plated surfac
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TO 1-1-700 a. Scuff sand and feathe
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TO 1-1-700 7.7.7.2 If surface is no
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TO 1-1-700 7.7.9.2 Where only parti
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TO 1-1-700 7.8.1 Type I Application
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TO 1-1-700 Extend (Loctite) 32150 J
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TO 1-1-700 There are three ways to
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TO 1-1-700 vulnerable surfaces clea
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TO 1-1-700 Table 8-2. Materials, Th
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TO 1-1-700 Table 8-4. Electronic Cl
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TO 1-1-700 Table 8-5. Accessories o
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TO 1-1-700 Table 8-5. Accessories o
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TO 1-1-700 f. Devices with permanen
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TO 1-1-700 Table 8-7. Cleaning and
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TO 1-1-700 MIL-PRF-87937, CLEANING
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TO 1-1-700 of contamination). Maint
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TO 1-1-700 8.8.2 Protective Coating
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TO 1-1-700 • Tube clamps. • Min
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TO 1-1-700 a. For bonding/grounding
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TO 1-1-700 vertently destroy the mo
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TO 1-1-700 doors, and other corrosi
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TO 1-1-700 CHAPTER 10 CORROSION PRO
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TO 1-1-700 MIL-PRF-81733, SEALING A
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TO 1-1-700 d. After corrosion is re
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TO 1-1-700 (3) Stainless/CRES steel
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TO 1-1-700 10.9 WATER ENTRAPMENT AR
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TO 1-1-700 f. Shield equipment from
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TO 1-1-700 b. Use e-inch rivnuts of
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TO 1-1-700 10.17.3 If the plating s
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TO 1-1-700 Figure 10-16. Dissipatio
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TO 1-1-700 (2) If allowable damage
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TO 1-1-700 Table 11-1. Recommended
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TO 1-1-700 11.6 3M CO. SCOTCH-BRITE
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TO 1-1-700 11.11.2 Control of Mecha
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TO 1-1-700 11.12.2 Mechanical Damag
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TO 1-1-700 MIL-DTL-81706 (ALODINE),
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TO 1-1-700 11.13.2.3 Application of
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TO 1-1-700 only when there is no da
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TO 1-1-700 NOTE SEMCO PASA-JELL 101
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TO 1-1-700 (CRES), lead, ceramic, g
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TO 1-1-700 11.13.7.2 Treatment of C
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TO 1-1-700 MIL-A-46106, ADHESIVE/SE
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TO 1-1-700 Table 12-1. Sealing Comp
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TO 1-1-700 used to apply sealants i
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TO 1-1-700 Figure 12-2. Sealant App
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TO 1-1-700 Figure 12-4. Rivet Appli
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TO 1-1-700 Figure 12-6. Sealant Inj
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TO 1-1-700 below and adhere very po
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TO 1-1-700 Table 12-2. Time Require
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TO 1-1-700 Table 12-2. Time Require
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TO 1-1-700 of 20 to 25 seconds in a
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TO 1-1-700 d. Remove all uncured se
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TO 1-1-700 Figure 12-12. Typical Me
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TO 1-1-700 may be used for low temp
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TO 1-1-700 Figure 12-14. Sealing Pr
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TO 1-1-700 - Robins Air Force Base

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