TO 1-1-700 - Robins Air Force Base

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TO 1-1-700 tronics equipment and the shelters, vans and support equipment in/on which they are contained/mounted; especially when improperly used. When using chemicals such as paint removers, cleaning compounds, conversion coatings, and solvents or mechanical tools such as sanders, grinders, and abrasive blasting equipment, follow the correct procedures, use the appropriate PPE, and use proper protection for surrounding areas on the equipment being repaired to prevent personnel injury and/or functional or structural damage to the equipment. Read the appropriate WARNINGS and CAUTIONS in this manual and the MSDSs prior to using any hazardous materials. Misuse of some materials can damage parts and/or generate corrosion which may cause catastrophic failures. Refer to DODI 6050.05, DoD Hazard Communications (HAZCOM) Program, and the appropriate Air Force directives for handling, storage, and disposal of hazardous materials. Refer to local directives and policies pertaining to hazardous waste management. When in doubt, contact the base safety office and/or the bioenvironmental engineer for assistance. 1.3 MATERIALS. Consumable materials listed in TOs 1-1-689-5 and 1-1-691, Appendix A, shall be used for cleaning and corrosion prevention and control. The materials and equipment listed in these appendices have been approved after extensive testing to prove their ability to perform properly and effectively without causing damage to any of the metallic or nonmetallic materials used in ground communications and electronics equipment and the shelters, vans and support equipment in/on which they are contained/mounted when used according to procedures in these manuals. Only those materials listed in these manuals shall be used for cleaning of and corrosion prevention and control on ground communications and electronics equipment and the shelters, vans and support equipment in/on which they are contained/mounted unless they are specified in and required by procedures in a system specific maintenance manual. When materials and processes considered to be an improvement over existing ones are found, information concerning these materials and processes shall be forwarded to the equipment System Program Manager (SPM) and the Air Force Corrosion Prevention and Control Office (AFCPCO), AFRL/ RXSSR, for further evaluation and approval. When several materials and/or methods are listed, the preferred one is listed first with alternates following. 1-2 Change 1
TO 1-1-700 CHAPTER 2 GENERAL REQUIREMENTS 2.1 GENERAL. This technical manual is intended for use by depot and field level maintenance personnel in the requirement and determination of the quality and acceptability of work performed for corrosion prevention and control and repair of Ground Communication, Electronics, and Meteorological Equipment (C-E- M) and its protective shelters, vans, and radomes. Nothing in this technical manual shall be interpreted as specifying the extent of repair or refinish except when noted defects affect the operational characteristics or tolerances of a piece of equipment. All activities involved with corrosion prevention and control and repair of C-E-M equipment or inspection and/ or testing of the repaired or refurbished equipment shall use this technical manual in conjunction with TOs 1-1-8, 1-1-689- series, 1-1-691, and equipment system specific maintenance manuals as a guide for corrosion prevention and control and refinishing/touchup operations. 2.1.1 Specification Numbers. The primary specification number only without the revision letter suffix (e.g. MIL-PRF- 23377 and not MIL-PRF-23377G H, etc.) will be used when military, federal, and/or commercial item description (CID) specifications are listed in this manual to avoid having to update this manual every time a specification is revised. Use of materials conforming to the most current revision of a specification is implied by referencing the primary specification number without the revision letter suffix. 2.1.2 Material Substitutions. Manufactured items shall conform to the applicable requirements of MIL-HDBK-454 unless otherwise covered by Air Force technical data. If a material substitute conforms to this handbook, no further authorization for its use is required. If a satisfactory substitute conforming to MIL-HDBK-454 cannot be found or if in doubt as to the applicability of the substitute, forward the problem along with a proposed solution to the equipment System Program Manager (SPM) at the prime Air Logistics Center (ALC). 2.2 NONSPECIFIC GENERAL REQUIREMENTS. 2.2.1 Workmanship. This list of general nonspecific requirements establishes repair standards that determine the acceptability of repaired and/or refurbished equipment. a. Repair and/or rework components/parts in a thoroughly workman-like manner. b. Maintain dimensions within the specified tolerances in/ on the equipment drawings, specifications, or system specific technical manuals. If not specified, hold dimensions within tolerances that are according to the best manufacturing practice for the type of equipment involved. c. If special tools are required, they shall not be unserviceable, broken, or excessively worn; and mounting facilities for the tools shall be adequate. 2.2.2 Overall Cleanliness and Cleaning. Maintain the exterior and interior of equipment and components such that they will be free of grease, dirt, corrosion, fungus, and any other extraneous/foreign matter. Use only those cleaning processes that have no harmful or damaging effect on the equipment being cleaned. Observe all the warnings, cautions, and notes listed below as well as in other published specific cleaning procedures during all cleaning operations. MIL-PRF-680 AND A-A-59601, SOLVENT, DEGREASING TYPE II AND III 45 MIL-PRF-32295, TYPE II, CLEANER, NON-AQUEOUS, LOW-VOC, HAP-FREE MIL-PRF-87937, CLEANING COMPOUND, AIRCRAFT 52 TT-N-95, NAPHTHA, ALIPHATIC 66 MIL-PRF-680, MIL-PRF-32295, Type II and A-A- 59601 Dry Cleaning/Degreasing Solvents and TT-N- 95 Aliphatic Naphtha shall not be used on electrical parts, and rubber jacketed cords and cables as these solvents can damage them. a. Clean exterior and interior structural areas of vans, shelters, and equipment cases with MIL-PRF-87937, Type III (undiluted) or Type IV (diluted solution) Cleaning Compounds or MIL-PRF-680, MIL-PRF- 32295, Type II or A-A-59601, Type II or III Dry Cleaning/Degreasing Solvents or TT-N-95 Aliphatic Naphtha or other cleaners as dictated by the Change 3 2-1
Page 1 and 2: TO 1-1-700 TECHNICAL MANUAL CORROSI
Page 3 and 4: TO 1-1-700 TABLE OF CONTENTS Chapte
Page 5 and 6: TO 1-1-700 TABLE OF CONTENTS - CONT
Page 13 and 14: TO 1-1-700 LIST OF ILLUSTRATIONS -
Page 15 and 16: TO 1-1-700 FOREWORD 1. PURPOSE. The
Page 17 and 18: TO 1-1-700 List of Related Publicat
Page 19 and 20: TO 1-1-700 SAFETY SUMMARY 1. GENERA
Page 21 and 22: TO 1-1-700 AMS-G-6032, GREASE, PLUG
Page 23 and 24: TO 1-1-700 MIL-DTL-64159, COATING,
Page 25 and 26: TO 1-1-700 MIL-PRF-27617, GREASE, A
Page 27 and 28: TO 1-1-700 O-L-164, DRESSING, LEATH
Page 29: TO 1-1-700 MIL-T-81772, THINNER, PO
Page 34 and 35: TO 1-1-700 cleaning situation, syst
Page 36 and 37: TO 1-1-700 c. Riveted joints shall
Page 38 and 39: TO 1-1-700 c. Remove and replace an
Page 40 and 41: TO 1-1-700 MIL-L-87177, LUBRICANT,
Page 42 and 43: TO 1-1-700 Figure 3-1. Simplified C
Page 44 and 45: TO 1-1-700 resistant, and also at t
Page 46 and 47: TO 1-1-700 is first noticeable as a
Page 48 and 49: TO 1-1-700 3.7.8 Oxygen Concentrati
Page 50 and 51: TO 1-1-700 Figure 3-14. Concentrati
Page 52 and 53: TO 1-1-700 Figure 3-17. Galvanic Se
Page 54 and 55: TO 1-1-700 Figure 3-20. Aluminum Su
Page 56 and 57: TO 1-1-700 3.8.7 CRES/Stainless Ste
Page 58 and 59: TO 1-1-700 3.9.10 Climate. Warm, mo
Page 60 and 61: TO 1-1-700 3.11 PREVENTATIVE MAINTE
Page 63 and 64: TO 1-1-700 CHAPTER 4 COMPOSITE AND
Page 65 and 66: TO 1-1-700 4.4.4.4 Glass parts shal
Page 67 and 68: TO 1-1-700 CHAPTER 5 PACKAGING (STO
Page 69 and 70: TO 1-1-700 extent of damage dependi
Page 71 and 72: TO 1-1-700 5.15 PRECAUTIONS FOR VCI
Page 73 and 74: TO 1-1-700 c. Secure the desiccant
Page 75 and 76: TO 1-1-700 Figure 5-8. Shock Isolat
Page 77 and 78: TO 1-1-700 Figure 5-9. Examples of
Page 79 and 80: TO 1-1-700 5.24.10 Rigid or Flexibl
Page 81 and 82: TO 1-1-700 CHAPTER 6 MOISTURE AND F
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TO 1-1-700 c. 6.2.6 Felt. Examine f
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TO 1-1-700 a. After first directing
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TO 1-1-700 6.4.5.14 Terminals, scre
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TO 1-1-700 NOTE • Authorized clea
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TO 1-1-700 Table 7-1. Cleaning of S
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TO 1-1-700 7.3.1.2.3 Portable, 45 g
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TO 1-1-700 Table 7-2. Common Milita
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TO 1-1-700 inactivity, storage, or
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TO 1-1-700 7.5.6.5.1 Grade 1 - A th
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TO 1-1-700 Table 7-4. Corrosion Pre
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TO 1-1-700 Table 7-5. Preservation
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TO 1-1-700 either case, MIL-PRF-269
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TO 1-1-700 MIL-PRF-85285, COATING,
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TO 1-1-700 c. Cadmium plated surfac
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TO 1-1-700 a. Scuff sand and feathe
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TO 1-1-700 7.7.7.2 If surface is no
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TO 1-1-700 7.7.9.2 Where only parti
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TO 1-1-700 7.8.1 Type I Application
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TO 1-1-700 Extend (Loctite) 32150 J
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TO 1-1-700 There are three ways to
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TO 1-1-700 vulnerable surfaces clea
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TO 1-1-700 Table 8-2. Materials, Th
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TO 1-1-700 Table 8-4. Electronic Cl
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TO 1-1-700 Table 8-5. Accessories o
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TO 1-1-700 Table 8-5. Accessories o
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TO 1-1-700 f. Devices with permanen
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TO 1-1-700 Table 8-7. Cleaning and
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TO 1-1-700 MIL-PRF-87937, CLEANING
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TO 1-1-700 of contamination). Maint
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TO 1-1-700 8.8.2 Protective Coating
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TO 1-1-700 • Tube clamps. • Min
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TO 1-1-700 a. For bonding/grounding
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TO 1-1-700 vertently destroy the mo
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TO 1-1-700 doors, and other corrosi
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TO 1-1-700 CHAPTER 10 CORROSION PRO
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TO 1-1-700 MIL-PRF-81733, SEALING A
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TO 1-1-700 d. After corrosion is re
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TO 1-1-700 (3) Stainless/CRES steel
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TO 1-1-700 10.9 WATER ENTRAPMENT AR
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TO 1-1-700 f. Shield equipment from
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TO 1-1-700 b. Use e-inch rivnuts of
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TO 1-1-700 10.17.3 If the plating s
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TO 1-1-700 Figure 10-16. Dissipatio
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TO 1-1-700 (2) If allowable damage
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TO 1-1-700 Table 11-1. Recommended
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TO 1-1-700 11.6 3M CO. SCOTCH-BRITE
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TO 1-1-700 11.11.2 Control of Mecha
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TO 1-1-700 11.12.2 Mechanical Damag
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TO 1-1-700 MIL-DTL-81706 (ALODINE),
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TO 1-1-700 11.13.2.3 Application of
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TO 1-1-700 only when there is no da
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TO 1-1-700 NOTE SEMCO PASA-JELL 101
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TO 1-1-700 (CRES), lead, ceramic, g
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TO 1-1-700 11.13.7.2 Treatment of C
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TO 1-1-700 MIL-A-46106, ADHESIVE/SE
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TO 1-1-700 Table 12-1. Sealing Comp
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TO 1-1-700 used to apply sealants i
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TO 1-1-700 Figure 12-2. Sealant App
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TO 1-1-700 Figure 12-4. Rivet Appli
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TO 1-1-700 Figure 12-6. Sealant Inj
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TO 1-1-700 below and adhere very po
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TO 1-1-700 Table 12-2. Time Require
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TO 1-1-700 Table 12-2. Time Require
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TO 1-1-700 of 20 to 25 seconds in a
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TO 1-1-700 d. Remove all uncured se
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TO 1-1-700 Figure 12-12. Typical Me
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TO 1-1-700 may be used for low temp
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TO 1-1-700 Figure 12-14. Sealing Pr
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TO 1-1-700 - Robins Air Force Base

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