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TO 1-1-700 - Robins Air Force Base

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<strong>TO</strong> 1-1-<strong>700</strong><br />

MIL-PRF-85285, COATING, POLYURETHANE, HIGH<br />

SOLIDS 50<br />

MIL-PRF-23377, TYPE I & II, PRIMER, EPOXY CHEMI-<br />

CAL AND SOLVENT RESISTANT 38<br />

MIL-DTL-64159, COATING, POLYURETHANE, CHEMI-<br />

CAL RESISTANT, WATERBORNE 24<br />

d. Apply two coats of either MIL-PRF-85285 standard<br />

polyurethane coating or MIL-DTL-64159 waterborne<br />

CARC polyurethane coating to a DFT of 1.8 to 3.2 mils<br />

(0.0018 to 0.0032 inch) over the primer per procedures<br />

in Chapters 4, 5, and 6 of <strong>TO</strong> 1-1-8. The color and gloss<br />

shall match the existing coating system as specified in<br />

equipment system specific technical data or as otherwise<br />

directed by the equipment SPM.<br />

7.7.2.2 If surface, when reassembled in its normal operating<br />

condition will not be exposed to direct view except while<br />

under repair, the following procedure shall be used:<br />

a. For DEPOT LEVEL maintenance only, new/replacement<br />

aluminum alloy parts shall be anodized per MIL-<br />

A-8625, Type II, Class I (dichromate or duplex sealed)<br />

using procedures in <strong>TO</strong> 42C2-1-7.<br />

MIL-DTL-81706 (ALODINE), COATING, CHEMICAL<br />

CONVERSION 23<br />

b. For both DEPOT and FIELD LEVEL maintenance, surfaces<br />

of repaired/refurbished aluminum alloy parts shall<br />

be treated to repair damaged areas in the anodize coating<br />

due to nicks, scratches, and corrosion removal with<br />

MIL-DTL-81706/MIL-DTL-5541, Class 1A chromate<br />

conversion coating per procedures in Section II of<br />

Chapter 5 in <strong>TO</strong> 1-1-691. For small areas, use MIL-<br />

DTL-81706, Class 1A, Form VI, Method D Touch-N-<br />

Prep (TNP) pens per procedures in Section II of<br />

Chapter 5 in <strong>TO</strong> 1-1-691.<br />

MIL-PRF-85582, PRIMER, EPOXY, WATERBORNE 69<br />

c. Surfaces finished per “step a.” need no further finishing.<br />

Surfaces finished per “step b.” will be primed with one<br />

coat of either MIL-PRF-23377, Type I, Class C (solvent<br />

type) or MIL-PRF-85582, Type I, Class C2 (waterborne)<br />

epoxy primer to a DFT of 0.6 and 0.9 mils<br />

(0.0006 to 0.0009 inch). Application shall be per procedures<br />

in Chapters 4, 5, and 6 of <strong>TO</strong> 1-1-8.<br />

7.7.2.3 Where only partial refinishing (touch-up) is required<br />

for a few small scratches, nicks, or spots where corrosion was<br />

removed on painted surfaces, the following procedure shall be<br />

used:<br />

a. Scuff sand and feather out painted edges and all corroded<br />

or scratched surfaces to be refinished per maintenance<br />

painting and touch-up procedures in Chapter 5 of<br />

<strong>TO</strong> 1-1-8.<br />

b. Clean the entire surface to be touched-up of all dust,<br />

dirt, oil, and grease by solvent wiping per procedures in<br />

Chapter 3 of <strong>TO</strong> 1-1-8 prior to priming. Apply one coat<br />

of the same primers specified in paragraph 7.7.2.1 step c<br />

to all surfaces to be touched-up (both those exposed and<br />

unexposed to direct view in normal operating conditions)<br />

using maintenance painting and touch-up procedures<br />

in Chapter 5 of <strong>TO</strong> 1-1-8.<br />

c. If surfaces are exposed to direct view in normal operating<br />

conditions, apply one coat of the same topcoats<br />

specified in paragraph 7.7.2.1 step d over the primer<br />

using maintenance painting and touch-up procedures in<br />

Chapter 5 of <strong>TO</strong> 1-1-8.<br />

7.7.3 Magnesium. The entire part, exposed or unexposed,<br />

shall be replaced with a new magnesium part when complete<br />

refinishing is required due to extensive corrosion along with<br />

loss of paint film adhesion. For treatment after removal of<br />

mild to moderate corrosion and touch-up of the paint system<br />

the following procedure shall be used:<br />

7-28 Change 1

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