TO 1-1-700 - Robins Air Force Base

More documents

Recommendations

Info

TO 1-1-700 inactivity, storage, or shipment is known as non-operational preservation. 7.5.4 Types of CPCs. CPCs can be separated into two major categories: water displacing and non-water displacing compounds. 7.5.4.1 Water Displacing Compounds. Water displacing CPCs can be used to remove water, including sea water, or other electrolytes from metal surfaces. MIL-PRF-81309, MIL- PRF-63460, MIL-PRF-16173, Grade 3, and MIL-PRF-32033 are water displacing CPCs that are able to penetrate into cracks, crevices, voids at faying surface edges, around fastener heads, and into hinges. They usually provide very thin coatings, one mil (0.001 inch) or less in thickness, they are clear or translucent and remain soft and oily after application, so they cannot provide long term protection outdoors or in areas which are frequently handled. 7.5.4.1.1 Water Displacing, Hard Film. Another type, MIL-DTL-85054, differs from the other water displacing compounds as it doesn't penetrate into joints very well but forms a relatively hard, dry film on exterior surfaces; and therefore, it can be used for protection outdoors and in areas of frequent handling. 7.5.4.2 Non-Water Displacing Compounds. Non-water displacing CPCs may be used on dried surfaces or on wet surfaces which have been first treated with a water displacing CPC. MIL-PRF-16173, Grades 1, 2, and 4 are non-water displacing CPCs. They are heavier bodied waxy type greases which provide long term corrosion protection by forming a barrier film on metal surfaces. These CPCs provide thicker coatings and are light brown to very dark brown in color, with a waxy greasy appearance. They provide good corrosion protection and in areas where large amount of water collect on or run off of structures. 7.5.5 Time Limitations of CPCs. Because of their temporary nature, CPCs must be regularly removed and replaced to provide continuing corrosion protection. Table 7-3 provides the recommended time intervals for indoor and outdoor CPC use. Table 7-3. Time Limitations for CPCs CPC Outdoor 1 Indoor 2 Indoor Covered 3 Soft Thin Films MIL-PRF-81309, Type II 14 Days 30 Days 180 Days MIL-PRF-81309, Type III 5 Days 14 Days 90 Days MIL-L-87177, Grade B 5 Days 14 Days 90 Days MIL-PRF-16173, Grade 3 14 Days 30 Days 180 Days Lubrication and Protection MIL-PRF-32033 5 Days 30 Days 180 Days MIL-PRF-63460 5 Days 30 Days 180 Days Hard Thick Films MIL-DTL-85054 90 Days 210 Days 365 Days MIL-PRF-16173 Grade 4 90 Days 210 Days 365 Days MIL-PRF-16173 Grade 2 90 Days 210 Days 365 Days MIL-PRF-16173 Grade 1 210 Days 365 Days 365 Days 1 Outdoor: Without cover; exposed to elements in a mild climate; absence of rain and other washing forces; free from air and water borne pollutants. 2 Indoor: Hangars, shop areas, storage or parts accumulation areas, warehouses. 3 Indoor covered: Items are wrapped or sealed in a water-resistant material and stored indoors in a hangar, warehouse, or shop area. Soft thin film CPCs were designed for indoor use and ease of removal. 7-18
TO 1-1-700 7.5.6 Description of CPCs. A list of CPCs and their intended uses is summarized in Table 7-4. MIL-DTL-85054, MIL-PRF-63460, and MIL-PRF- 81309 have been revised to eliminate ODCs. Some reformulated products now contain flammable solvents and/or propellants. Pay close attention to all CAUTION/WARNING labels on the product containers as well as in their MSDSs. 7.5.6.1 MIL-PRF-81309; Corrosion Preventive Compound, Water Displacing, Ultra Thin Film and MIL-L- 87177; Lubricants, Corrosion Preventive, Water Displacing, Synthetic. MIL-PRF-81309 and MIL-L-87177 materials are general purpose corrosion preventive compounds for use when a thin, water displacing CPC is needed. MIL-PRF-81309 and MIL-L-87177 are for indoor protection and short term protection where surfaces can be re-coated when required. 7.5.6.1.1 These materials are excellent water displacing compounds which provide an ultra thin soft film (0.5 mils/ 0.0005 inch or less). The MIL-PRF-81309 specification covers two types of materials and the MIL-L-87177 specification covers one grade of material that are useful for Air Force purposes to provide temporary protection from corrosion while still being easily removable with solvent. 7.5.6.1.2 They should not be used around liquid oxygen fittings. All of these CPCs may be applied by dipping, brushing, or spraying with a pump or aerosol sprayer. 7.5.6.2 MIL-PRF-81309, Type II and MIL-L-87177, Grade B. These CPCs form a soft, thin film for general use on moving or sliding parts where some lubrication is needed, such as on hinges. These materials can be easily washed away by rain or wash procedures, so frequent reapplication may be required. They are useful in the protection of areas which cannot be properly drained or contain recesses that are particularly difficult to reach due to their excellent water displacing abilities. 7.5.6.3 MIL-PRF-81309, Type III and MIL-L-87177, Grade B. These CPCs form an ultra thin, soft film that provides excellent water displacement and corrosion protection for the interior of electrical, avionics, and other electronic equipment and connectors. Although these CPC coatings are non-conductive, they will allow electrical contact because their very soft, thin film is easily moved aside by mechanical action or contact. These materials are the only CPCs allowed for the interior use on electrical and electronic equipment. 7.5.6.4 MIL-DTL-85054 Corrosion Preventive Compound, Clear. MIL-DTL-85054 is a water displacing CPC which forms a clear, hard/dry, semi-flexible film. It is intended for use as a protective coating on bare metal areas where the paint system has been damaged or failed until touchup and/or repainting are practical. Because of its paint-like characteristics, it provides no lubrication and blocks electrical conductivity. NOTE • MIL-DTL-85054 can be applied by dipping, brushing, or spraying with a paint spray gun or an aerosol can; but it is primarily applied by spraying from aerosol cans. Invert the aerosol can after each use and spray to clear the spray tip (nozzle) of entrapped material. • If an aerosol can does not spray, invert and depress the spray tip several times to clear the delivery tube and spray tip (nozzle). • If the can still does not spray, remove and clean the plastic spray tip (nozzle) and then reinstall the spray tip (nozzle) and spray again to clear the delivery tube. • Dip application provides only a very thin coating and therefore much less corrosion protection. • Remove MIL-DTL-85054 if it is damaged due to abrasion, there are cracks in the coating, or if there is evidence of corrosion under the coating. • Since excessive MIL-DTL-85054 buildup is difficult to remove, especially after prolonged exposure to direct sunlight, remove previously applied coatings before reapplication. If the solvents recommended in Table 7-5 do not remove old films of MIL-DTL-85054 , spraying on fresh MIL-DTL- 85054 to soften the film and wiping or rubbing while wet is often effective. 7.5.6.5 MIL-PRF-16173 Corrosion Preventive Compound, Solvent Cutback, Cold Application. MIL-PRF- 16173 covers five different grades of CPCs, four which can be applied by brushing or dipping. Grades 1, 2, and 4 do not displace water and must be applied to dried surfaces after joint areas have been treated with MIL-PRF-81309, Type II or III, MIL-L-87177, Grade B or MIL-PRF-16173, Grade 3 to penetrate into the joints. Change 2 7-19
Page 1 and 2:
TO 1-1-700 TECHNICAL MANUAL CORROSI
Page 3 and 4:
TO 1-1-700 TABLE OF CONTENTS Chapte
Page 5 and 6:
TO 1-1-700 TABLE OF CONTENTS - CONT
Page 7 and 8:
Page 9 and 10:
Page 11 and 12:
Page 13 and 14:
TO 1-1-700 LIST OF ILLUSTRATIONS -
Page 15 and 16:
TO 1-1-700 FOREWORD 1. PURPOSE. The
Page 17 and 18:
TO 1-1-700 List of Related Publicat
Page 19 and 20:
TO 1-1-700 SAFETY SUMMARY 1. GENERA
Page 21 and 22:
TO 1-1-700 AMS-G-6032, GREASE, PLUG
Page 23 and 24:
TO 1-1-700 MIL-DTL-64159, COATING,
Page 25 and 26:
TO 1-1-700 MIL-PRF-27617, GREASE, A
Page 27 and 28:
TO 1-1-700 O-L-164, DRESSING, LEATH
Page 29:
TO 1-1-700 MIL-T-81772, THINNER, PO
Page 32 and 33:
TO 1-1-700 tronics equipment and th
Page 34 and 35:
TO 1-1-700 cleaning situation, syst
Page 36 and 37:
TO 1-1-700 c. Riveted joints shall
Page 38 and 39:
TO 1-1-700 c. Remove and replace an
Page 40 and 41:
TO 1-1-700 MIL-L-87177, LUBRICANT,
Page 42 and 43:
TO 1-1-700 Figure 3-1. Simplified C
Page 44 and 45:
TO 1-1-700 resistant, and also at t
Page 46 and 47:
TO 1-1-700 is first noticeable as a
Page 48 and 49:
TO 1-1-700 3.7.8 Oxygen Concentrati
Page 50 and 51:
TO 1-1-700 Figure 3-14. Concentrati
Page 52 and 53:
TO 1-1-700 Figure 3-17. Galvanic Se
Page 54 and 55:
TO 1-1-700 Figure 3-20. Aluminum Su
Page 56 and 57: TO 1-1-700 3.8.7 CRES/Stainless Ste
Page 58 and 59: TO 1-1-700 3.9.10 Climate. Warm, mo
Page 60 and 61: TO 1-1-700 3.11 PREVENTATIVE MAINTE
Page 63 and 64: TO 1-1-700 CHAPTER 4 COMPOSITE AND
Page 65 and 66: TO 1-1-700 4.4.4.4 Glass parts shal
Page 67 and 68: TO 1-1-700 CHAPTER 5 PACKAGING (STO
Page 69 and 70: TO 1-1-700 extent of damage dependi
Page 71 and 72: TO 1-1-700 5.15 PRECAUTIONS FOR VCI
Page 73 and 74: TO 1-1-700 c. Secure the desiccant
Page 75 and 76: TO 1-1-700 Figure 5-8. Shock Isolat
Page 77 and 78: TO 1-1-700 Figure 5-9. Examples of
Page 79 and 80: TO 1-1-700 5.24.10 Rigid or Flexibl
Page 81 and 82: TO 1-1-700 CHAPTER 6 MOISTURE AND F
Page 83 and 84: TO 1-1-700 c. 6.2.6 Felt. Examine f
Page 85 and 86: TO 1-1-700 a. After first directing
Page 87: TO 1-1-700 6.4.5.14 Terminals, scre
Page 90 and 91: TO 1-1-700 NOTE • Authorized clea
Page 92 and 93: TO 1-1-700 Table 7-1. Cleaning of S
Page 102 and 103: TO 1-1-700 7.3.1.2.3 Portable, 45 g
Page 104 and 105: TO 1-1-700 Table 7-2. Common Milita
Page 108 and 109: TO 1-1-700 7.5.6.5.1 Grade 1 - A th
Page 110 and 111: TO 1-1-700 Table 7-4. Corrosion Pre
Page 112 and 113: TO 1-1-700 Table 7-5. Preservation
Page 114 and 115: TO 1-1-700 either case, MIL-PRF-269
Page 116 and 117: TO 1-1-700 MIL-PRF-85285, COATING,
Page 118 and 119: TO 1-1-700 c. Cadmium plated surfac
Page 120 and 121: TO 1-1-700 a. Scuff sand and feathe
Page 122 and 123: TO 1-1-700 7.7.7.2 If surface is no
Page 124 and 125: TO 1-1-700 7.7.9.2 Where only parti
Page 126 and 127: TO 1-1-700 7.8.1 Type I Application
Page 128 and 129: TO 1-1-700 Extend (Loctite) 32150 J
Page 130 and 131: TO 1-1-700 There are three ways to
Page 132 and 133: TO 1-1-700 vulnerable surfaces clea
Page 134 and 135: TO 1-1-700 Table 8-2. Materials, Th
Page 136 and 137: TO 1-1-700 Table 8-4. Electronic Cl
Page 150 and 151: TO 1-1-700 Table 8-5. Accessories o
Page 152 and 153: TO 1-1-700 Table 8-5. Accessories o
Page 154 and 155: TO 1-1-700 f. Devices with permanen
Page 156 and 157:
TO 1-1-700 Table 8-7. Cleaning and
Page 158 and 159:
TO 1-1-700 MIL-PRF-87937, CLEANING
Page 160 and 161:
TO 1-1-700 of contamination). Maint
Page 162 and 163:
TO 1-1-700 8.8.2 Protective Coating
Page 164 and 165:
TO 1-1-700 • Tube clamps. • Min
Page 166 and 167:
TO 1-1-700 a. For bonding/grounding
Page 168 and 169:
TO 1-1-700 vertently destroy the mo
Page 170 and 171:
TO 1-1-700 doors, and other corrosi
Page 173 and 174:
TO 1-1-700 CHAPTER 10 CORROSION PRO
Page 175 and 176:
TO 1-1-700 MIL-PRF-81733, SEALING A
Page 177 and 178:
TO 1-1-700 d. After corrosion is re
Page 179 and 180:
TO 1-1-700 (3) Stainless/CRES steel
Page 181 and 182:
TO 1-1-700 10.9 WATER ENTRAPMENT AR
Page 183 and 184:
TO 1-1-700 f. Shield equipment from
Page 185 and 186:
TO 1-1-700 b. Use e-inch rivnuts of
Page 187 and 188:
TO 1-1-700 10.17.3 If the plating s
Page 189:
TO 1-1-700 Figure 10-16. Dissipatio
Page 192 and 193:
TO 1-1-700 (2) If allowable damage
Page 194 and 195:
TO 1-1-700 Table 11-1. Recommended
Page 196 and 197:
TO 1-1-700 11.6 3M CO. SCOTCH-BRITE
Page 198 and 199:
TO 1-1-700 11.11.2 Control of Mecha
Page 200 and 201:
TO 1-1-700 11.12.2 Mechanical Damag
Page 202 and 203:
TO 1-1-700 MIL-DTL-81706 (ALODINE),
Page 204 and 205:
TO 1-1-700 11.13.2.3 Application of
Page 206 and 207:
TO 1-1-700 only when there is no da
Page 208 and 209:
TO 1-1-700 NOTE SEMCO PASA-JELL 101
Page 210 and 211:
TO 1-1-700 (CRES), lead, ceramic, g
Page 212 and 213:
TO 1-1-700 11.13.7.2 Treatment of C
Page 214 and 215:
TO 1-1-700 MIL-A-46106, ADHESIVE/SE
Page 216 and 217:
TO 1-1-700 Table 12-1. Sealing Comp
Page 218 and 219:
Page 220 and 221:
Page 222 and 223:
Page 224 and 225:
TO 1-1-700 used to apply sealants i
Page 226 and 227:
TO 1-1-700 Figure 12-2. Sealant App
Page 228 and 229:
TO 1-1-700 Figure 12-4. Rivet Appli
Page 230 and 231:
TO 1-1-700 Figure 12-6. Sealant Inj
Page 232 and 233:
TO 1-1-700 below and adhere very po
Page 234 and 235:
TO 1-1-700 Table 12-2. Time Require
Page 236 and 237:
TO 1-1-700 Table 12-2. Time Require
Page 238 and 239:
TO 1-1-700 of 20 to 25 seconds in a
Page 240 and 241:
TO 1-1-700 d. Remove all uncured se
Page 242 and 243:
Page 244 and 245:
Page 246 and 247:
TO 1-1-700 Figure 12-12. Typical Me
Page 248 and 249:
TO 1-1-700 may be used for low temp
Page 250 and 251:
TO 1-1-700 Figure 12-14. Sealing Pr
show all

TO 1-1-700 - Robins Air Force Base

Create successful ePaper yourself

Delete template?

Save as template?