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TO 1-1-700 - Robins Air Force Base

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<strong>TO</strong> 1-1-<strong>700</strong><br />

CHAPTER 5<br />

PACKAGING (S<strong>TO</strong>RAGE AND SHIPPING)<br />

5.1 GENERAL.<br />

This chapter is intended for use by depot and field level maintenance<br />

personnel as a guide for proper corrosion prevention<br />

and control of Ground Communications, Electronics, and<br />

Meteorological Equipment (C-E-M) during storage and shipment.<br />

5.1.1 Packaging. Packaging is used to prevent physical/<br />

mechanical damage or harm to items during storage, issue, or<br />

transfer and to provide protection from corrosion causing elements.<br />

All items (serviceable, repairable, etc.) placed in storage<br />

or shipped to another activity (including depot) should be<br />

preserved in order to prevent deterioration from corrosion,<br />

mildew, mold, and decay as well as to protect from attack by<br />

microorganisms, vermin, or rodents. The type of preservation<br />

required for stored and/or shipped equipment and parts<br />

depends on the packaging process, material, containers and<br />

condition of the items before being packaged.<br />

5.1.2 Military Specifications, Standards, and Manuals.<br />

All activities involved with corrosion prevention and control<br />

of C-E-M equipment during storage and shipment shall use<br />

this technical manual in conjunction with <strong>TO</strong>s 1-1-8, 1-1-689-<br />

series, 1-1-691, AFPAM (I) 24-237 and equipment system<br />

specific maintenance manuals as a guide for corrosion prevention<br />

and control. Numerous military specifications, standards,<br />

and manuals are mentioned throughout this chapter and should<br />

be referred to as directed.<br />

5.2 LEVELS OF PROTECTION.<br />

Specifying the level of protection provides the level of military<br />

preservation and packing that a given item requires to<br />

ensure that it is not degraded during shipment and storage.<br />

Specific levels of protection are as follows:<br />

5.2.1 Military Level of Preservation. This is the required<br />

preservation designed to protect an item during shipment, handling,<br />

indeterminate storage, and distribution to consignees<br />

worldwide.<br />

5.2.2 Military Level of Packing. There are two levels of<br />

packing:<br />

5.2.2.1 Level “A” is protection required to meet the most<br />

severe worldwide shipment, handling, and storage conditions.<br />

A Level “A” pack, in tandem with the applied preservation,<br />

must be capable of protecting material from the effects of<br />

direct exposure to extremes of climate, terrain, and operational<br />

and transportation environments. Examples of situations<br />

which indicate a need for use of a Level “A” pack are: storage<br />

of War Reserve Material (WRM), mobilization, strategic and<br />

theater deployment and employment, open storage, and ship<br />

deck loading. Examples of containers used for Level “A”<br />

packing requirements include, but are not limited to, overseas<br />

type wood boxes, and reusable plastic and metal containers.<br />

5.2.2.2 Level “B” is protection required to meet moderate<br />

worldwide shipment, handling, and storage conditions. A<br />

Level “B” pack, in tandem with the applied preservation, must<br />

be capable of protecting material not directly exposed to<br />

extremes of climate, terrain, and operational and transportation<br />

environments. Examples of situations which indicate a need<br />

for use of a Level “B” pack are: shipment of security assistance<br />

materials/Foreign Military Sales (FMS) materials and<br />

fully containerized overseas shipments. Examples of containers<br />

used for Level “B” packing requirements include, but are<br />

not limited to: domestic wood crates, weather resistant fiberboard<br />

containers, fast pack containers, weather-resistant fiber<br />

drums, and weather-resistant paper and multi-wall shipping<br />

sacks.<br />

5.3 CLEANING.<br />

Cleaning is the first step in preventing corrosion. The success<br />

of preservation and packing operations depends upon the<br />

items being clean.<br />

5.3.1 Contaminated Surfaces. A preservative film will not<br />

protect an item if the surfaces are dirty or are covered with<br />

corrosion-producing contaminants. When surfaces of items are<br />

dirty or are covered with substances that are not part of the<br />

items, they are contaminated.<br />

5.3.2 Post Wash Protection. The fact that items have been<br />

cleaned and dried does not ensure that they will remain free<br />

from future contamination. Cleaning may increase the possibility<br />

of damage to an item by removing a protective film and<br />

leaving its surfaces exposed to the direct attack of destructive<br />

forces. Applying protection as soon as possible after cleaning<br />

will help prevent the attack.<br />

5.4 CLEANING COMPOUNDS.<br />

Cleaning compounds work by dissolving soluble soils, emulsifying<br />

oily soils, and suspending solid soils. There are several<br />

types of cleaning compounds, each of which cleans a surface<br />

using one or more of these mechanisms.<br />

5-1

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