TO 1-1-700 - Robins Air Force Base

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TO 1-1-700 7.5.6.5.1 Grade 1 - A thick, hard, black CPC which can be removed with difficulty using mineral spirits or degreasing solvents. It offers the most corrosion protection of all the CPCs indoors and outdoors and may be used at temperatures down to 0 °F (-18 °C). If used at temperatures below 0 °F (-18 °C), the CPC film can crack and fall off leaving the surface unprotected. 7.5.6.5.2 Grade 2 - A thick, soft, grease-like, brown CPC that remains tacky and can be removed with mineral spirits or degreasing solvents. It protects under relatively severe conditions and given adequate maintenance touch-up as necessary, can be used for most maximum protection requirements. It may be used at temperatures down to -40 °F. It is not a good choice for parts that are handled frequently since it remains tacky. 7.5.6.5.3 Grade 3 - A thin, soft, oily film, water displacing CPC. This CPC doesn't penetrate into tight joints as well as MIL-PRF-81309, Type II or MIL-L-87177, Grade B, so one of them should be used as a substitute for this type of application. NOTE Remove the MIL-PRF-16173, Grade 3 film with A- A-59601, Type II or III, MIL-PRF-32295, Type II or MIL-PRF-680, Type II or III, or degreasing solvent prior to inspecting an area when the coating is dark and prevents visual inspection of the underlying surface for cracks. 7.5.6.5.4 Grade 4 - A thick, soft, waxy type CPC that dries to a tack free, semi-transparent film through which identification can be read. It provides good protection under relatively severe conditions when touched-up as necessary. It is excellent for use on in service equipment over MIL-PRF-81309, Type II, MIL-L-87177, Grade B, or MIL-PRF-16173, Grade 3 water displacing CPC since it dries to a tack free film. • If MIL-PRF-63460 is used in an area which will later be sealed or totally enclosed with no ventilation, allow at least 4 hours for the solvent to evaporate prior to sealing or closing off the area. Although MIL-PRF-63460 is a corrosion preventive compound, its solvent vapors may cause corrosion if not allowed to dissipate. • Do not use MIL-PRF-63460 on rubber or other elastomeric parts. MIL-PRF-63460 contains solvents which attack rubber "O" rings and other elastomeric parts. Do not use as a direct substitute for MIL-PRF-32033 (VV-L-800). • Do not use corrosion preventive compounds on the interior of fuel tanks or fuel cells, engines, or engine fuel systems as fouling of fuel systems may occur. • Do not use corrosion preventive compounds on engine parts or accessories which exceed 800 °F (427 °C). Corrosive reactions may occur with CPCs at high temperatures. • CPCs are not compatible with liquid oxygen and should not be used on oxygen equipment, lines, fittings, or storage bottles. Fire may result. 7.5.6.6 MIL-PRF-63460 Lubricant, Cleaner, and Preservative. MIL-PRF-63460 is a thin, water displacing, protective, penetrating lubricant used for cleaning, lubrication, and preservation of equipment hinges and fitting joints that experience only minor and infrequent relative motion. This material has good lubricating properties between -65 °F and +150 °F (-54 °C and +65 °C), and it is the best lubricant of all water displacing CPCs. It may be applied by brushing, dipping, or spraying by aerosol can or a pump sprayer. NOTE Use only CPCs authorized by and described in this manual and/or a system specific equipment manual. 7-20 Change 3
TO 1-1-700 Table 7-4. Corrosion Preventive Compounds Specification and Nomenclature Intended Use Type of Coating MIL-PRF-32033 Lubricating Oil, General Purpose, Preservative, (Water Displacing, Low Temperature); Military Symbol PL-S; NATO Code O-190 WATER-DISPLACING CPCs Lubrication and corrosion protection of hinges, other moving parts, small arms and automatic weapons, and wherever a low temperature, water displacing lubricant is required; requires frequent reapplications. Soft, oily coating and lubricant MIL-PRF-63460 Lubricant, Cleaner, and Preservative for Weapons and Weapons Systems; Military Symbol CLP; NATO Code S-758 MIL-PRF-16173 Corrosion Preventive Compound, Solvent Cutback, Cold Application, Grade 3 MIL-PRF-81309 Corrosion Preventive Compounds, Water Displacing, Ultra-thin Film Type II Type III MIL-L-87177 Lubricants, Corrosion Preventive, Water Displacing, Synthetic Grade B MIL-DTL-85054 Corrosion Preventive Compound, Water Displacing, Clear Lubrication and short term preservation of hinges, and small and large caliber weapons in all climatic conditions within a temperature range of -65 to +150 °F (-54 to +66 °C); facilitates the effective removal of firing residues, gums, and other contaminants from weapons components while providing adequate lubrication and short term preservation. Of all water displacing CPCs, this material is the best lubricant. Excellent water displacing characteristics and penetration into tight joints. Displacement of water; short term corrosion protection of metal surfaces during shipment, storage, and in service use; can be used on moving parts where minor lubrication is required, such as on hinges, bomb racks, and sliding parts. Displacement of water; short term corrosion protection of metal surfaces during shipment, storage, and in service use; corrosion protection of moving parts where very minor lubrication is required, such as hinge areas, bomb racks, and sliding parts. Cannot be used on interior of electrical or electronic equipment and connectors. Displacement of water; corrosion protection of electrical, avionics, and other electronic equipment, electrical connector plugs and contact pins. This material and MIL-L-87177, Grade B are the only CPCs that can be used on the interior of electrical or electronic equipment and connectors. Displacement of water, corrosion protection, and some lubrication on in service lightly loaded moving parts. Can be used on interior of electrical, avionics and other electronics equipment and connectors. Corrosion protection and water displacement for non-moving parts, such as skin seams, installed fastener heads where paint has cracked, access panel edges, and areas with damaged paint. Cannot be used on interior areas of electrical or electronics equipment and connectors or in joint areas of moving parts as it dries to a hard film. Thin corrosion preventive lubricant film Soft, oily, thin film (1.0 mil), light amber color Soft, oily, very thin film (0.5 mil) translucent, light amber color Soft, oily, ultra thin film (0.2 mil), translucent, light amber color. Soft, oily, thin film (0.5 mil), translucent, light amber color Dry, thin film (1.0 mil), transparent, colorless to slight blue tint Change 2 7-21
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TO 1-1-700 TECHNICAL MANUAL CORROSI
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TO 1-1-700 TABLE OF CONTENTS Chapte
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TO 1-1-700 TABLE OF CONTENTS - CONT
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TO 1-1-700 LIST OF ILLUSTRATIONS -
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TO 1-1-700 FOREWORD 1. PURPOSE. The
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TO 1-1-700 List of Related Publicat
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TO 1-1-700 SAFETY SUMMARY 1. GENERA
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TO 1-1-700 AMS-G-6032, GREASE, PLUG
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TO 1-1-700 MIL-DTL-64159, COATING,
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TO 1-1-700 MIL-PRF-27617, GREASE, A
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TO 1-1-700 O-L-164, DRESSING, LEATH
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TO 1-1-700 MIL-T-81772, THINNER, PO
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TO 1-1-700 tronics equipment and th
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TO 1-1-700 cleaning situation, syst
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TO 1-1-700 c. Riveted joints shall
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TO 1-1-700 c. Remove and replace an
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TO 1-1-700 MIL-L-87177, LUBRICANT,
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TO 1-1-700 Figure 3-1. Simplified C
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TO 1-1-700 resistant, and also at t
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TO 1-1-700 is first noticeable as a
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TO 1-1-700 3.7.8 Oxygen Concentrati
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TO 1-1-700 Figure 3-14. Concentrati
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TO 1-1-700 Figure 3-17. Galvanic Se
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TO 1-1-700 Figure 3-20. Aluminum Su
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TO 1-1-700 3.8.7 CRES/Stainless Ste
Page 58 and 59: TO 1-1-700 3.9.10 Climate. Warm, mo
Page 60 and 61: TO 1-1-700 3.11 PREVENTATIVE MAINTE
Page 63 and 64: TO 1-1-700 CHAPTER 4 COMPOSITE AND
Page 65 and 66: TO 1-1-700 4.4.4.4 Glass parts shal
Page 67 and 68: TO 1-1-700 CHAPTER 5 PACKAGING (STO
Page 69 and 70: TO 1-1-700 extent of damage dependi
Page 71 and 72: TO 1-1-700 5.15 PRECAUTIONS FOR VCI
Page 73 and 74: TO 1-1-700 c. Secure the desiccant
Page 75 and 76: TO 1-1-700 Figure 5-8. Shock Isolat
Page 77 and 78: TO 1-1-700 Figure 5-9. Examples of
Page 79 and 80: TO 1-1-700 5.24.10 Rigid or Flexibl
Page 81 and 82: TO 1-1-700 CHAPTER 6 MOISTURE AND F
Page 83 and 84: TO 1-1-700 c. 6.2.6 Felt. Examine f
Page 85 and 86: TO 1-1-700 a. After first directing
Page 87: TO 1-1-700 6.4.5.14 Terminals, scre
Page 90 and 91: TO 1-1-700 NOTE • Authorized clea
Page 92 and 93: TO 1-1-700 Table 7-1. Cleaning of S
Page 102 and 103: TO 1-1-700 7.3.1.2.3 Portable, 45 g
Page 104 and 105: TO 1-1-700 Table 7-2. Common Milita
Page 106 and 107: TO 1-1-700 inactivity, storage, or
Page 110 and 111: TO 1-1-700 Table 7-4. Corrosion Pre
Page 112 and 113: TO 1-1-700 Table 7-5. Preservation
Page 114 and 115: TO 1-1-700 either case, MIL-PRF-269
Page 116 and 117: TO 1-1-700 MIL-PRF-85285, COATING,
Page 118 and 119: TO 1-1-700 c. Cadmium plated surfac
Page 120 and 121: TO 1-1-700 a. Scuff sand and feathe
Page 122 and 123: TO 1-1-700 7.7.7.2 If surface is no
Page 124 and 125: TO 1-1-700 7.7.9.2 Where only parti
Page 126 and 127: TO 1-1-700 7.8.1 Type I Application
Page 128 and 129: TO 1-1-700 Extend (Loctite) 32150 J
Page 130 and 131: TO 1-1-700 There are three ways to
Page 132 and 133: TO 1-1-700 vulnerable surfaces clea
Page 134 and 135: TO 1-1-700 Table 8-2. Materials, Th
Page 136 and 137: TO 1-1-700 Table 8-4. Electronic Cl
Page 150 and 151: TO 1-1-700 Table 8-5. Accessories o
Page 152 and 153: TO 1-1-700 Table 8-5. Accessories o
Page 154 and 155: TO 1-1-700 f. Devices with permanen
Page 156 and 157: TO 1-1-700 Table 8-7. Cleaning and
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TO 1-1-700 MIL-PRF-87937, CLEANING
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TO 1-1-700 of contamination). Maint
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TO 1-1-700 8.8.2 Protective Coating
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TO 1-1-700 • Tube clamps. • Min
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TO 1-1-700 a. For bonding/grounding
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TO 1-1-700 vertently destroy the mo
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TO 1-1-700 doors, and other corrosi
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TO 1-1-700 CHAPTER 10 CORROSION PRO
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TO 1-1-700 MIL-PRF-81733, SEALING A
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TO 1-1-700 d. After corrosion is re
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TO 1-1-700 (3) Stainless/CRES steel
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TO 1-1-700 10.9 WATER ENTRAPMENT AR
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TO 1-1-700 f. Shield equipment from
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TO 1-1-700 b. Use e-inch rivnuts of
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TO 1-1-700 10.17.3 If the plating s
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TO 1-1-700 Figure 10-16. Dissipatio
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TO 1-1-700 (2) If allowable damage
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TO 1-1-700 Table 11-1. Recommended
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TO 1-1-700 11.6 3M CO. SCOTCH-BRITE
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TO 1-1-700 11.11.2 Control of Mecha
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TO 1-1-700 11.12.2 Mechanical Damag
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TO 1-1-700 MIL-DTL-81706 (ALODINE),
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TO 1-1-700 11.13.2.3 Application of
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TO 1-1-700 only when there is no da
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TO 1-1-700 NOTE SEMCO PASA-JELL 101
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TO 1-1-700 (CRES), lead, ceramic, g
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TO 1-1-700 11.13.7.2 Treatment of C
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TO 1-1-700 MIL-A-46106, ADHESIVE/SE
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TO 1-1-700 Table 12-1. Sealing Comp
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TO 1-1-700 used to apply sealants i
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TO 1-1-700 Figure 12-2. Sealant App
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TO 1-1-700 Figure 12-4. Rivet Appli
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TO 1-1-700 Figure 12-6. Sealant Inj
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TO 1-1-700 below and adhere very po
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TO 1-1-700 Table 12-2. Time Require
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TO 1-1-700 Table 12-2. Time Require
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TO 1-1-700 of 20 to 25 seconds in a
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TO 1-1-700 d. Remove all uncured se
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TO 1-1-700 Figure 12-12. Typical Me
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TO 1-1-700 may be used for low temp
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TO 1-1-700 Figure 12-14. Sealing Pr
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TO 1-1-700 - Robins Air Force Base

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