TO 1-1-700 - Robins Air Force Base

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TO 1-1-700 CHAPTER 4 COMPOSITE AND NON-METALLIC MATERIAL DEGRADATION AND REPAIR 4.1 PURPOSE. The information contained in this Chapter is intended to provide guidance and references for maintenance personnel to test, inspect, and/or repair damaged/degraded non-metallic materials or components used in the construction of groundbased C-E-M equipment and its protective shelters, vans, and radomes. Repair parameters in this Chapter shall not be construed as specifying the extent of repair or refinish required, except where it is determined that repair of the existing defects will prevent the equipment from meeting operational requirements or will exceed allowable physical tolerances. The general methods described in this Chapter shall be used in conjunction with the equipment system specific maintenance manuals, instructions found elsewhere in this manual, MIL- HDBK-454, TOs 1-1-689-series, 1-1-691, 00-25-234, 31-1-69, 31-1-75, 35E4-1-162, and 00-25-108, and all specifications and drawings pertinent to maintenance on the equipment in question. repair, and shall pose no undue safety hazards for operating personnel when used according to manufacturer's instructions. 4.3.4 Safety and Health. Repairs shall be conducted in accordance with all personnel safety and health standards pertinent to the type of equipment under repair and for the maintenance site used for the repair activity. 4.4 GENERAL REQUIREMENTS. 4.4.1 Wood. 4.4.1.1 Inspection. Wood structures and surfaces shall be inspected at frequent periodic intervals to determine if they are damaged and the extent of damage to the wood material and to any applied protective coatings (see Figure 4-1). 4.2 MATERIAL SUBSTITUTIONS. Repair materials and processes shall be in accordance with applicable portions of system specific manuals or Air Force technical data. If a satisfactory substitute cannot be found or if any doubt exists as to the applicability of the substitute, forward the problem along with a recommended solution to the equipment System Program Manager (SPM) for resolution. 4.3 WORKMANSHIP AND SAFETY. The following list of general requirements establishes repair standards of a nonspecific nature that determine acceptability of repaired equipment: 4.3.1 Components and Parts. Components and parts shall be repaired in a thoroughly workman-like manner using best manufacturing practices. 4.3.2 Dimensions and Tolerances. Dimensions and tolerances shall be in accordance with drawings and specifications pertinent to the equipment under repair. If not specified, dimensions and tolerances shall be in accordance with best manufacturing practices for the type of equipment being repaired. 4.3.3 Tools and Tooling. Tools and tooling used for maintenance and repair shall be appropriate for the task, in good Figure 4-1. Electronic Shelter: Installed Wood Cabinetry 4.4.1.2 Repair. Repair wood-to-wood joints using means comparable to those used in the original fabrication. Glued joints shall be securely bonded. Gluing, if required, shall be completed prior to application of sealers, if possible. If not possible, the surface areas to be glued shall be masked. Reinforcement of glued joints using metal brackets or plates is permissible, provided external appearance or equipment function and operation is not altered. 4.4.1.2.1 Deeply scratched or gouged wood shall be repaired with an approved wood filler and sanded smooth and flush with surrounding surfaces. After sanding, the repaired area shall be sealed with an approved clear wood preservative per manufacturer's instructions for that product. 4-1
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TO 1-1-700 TECHNICAL MANUAL CORROSI
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TO 1-1-700 TABLE OF CONTENTS Chapte
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TO 1-1-700 TABLE OF CONTENTS - CONT
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Page 13 and 14: TO 1-1-700 LIST OF ILLUSTRATIONS -
Page 15 and 16: TO 1-1-700 FOREWORD 1. PURPOSE. The
Page 17 and 18: TO 1-1-700 List of Related Publicat
Page 19 and 20: TO 1-1-700 SAFETY SUMMARY 1. GENERA
Page 21 and 22: TO 1-1-700 AMS-G-6032, GREASE, PLUG
Page 23 and 24: TO 1-1-700 MIL-DTL-64159, COATING,
Page 25 and 26: TO 1-1-700 MIL-PRF-27617, GREASE, A
Page 27 and 28: TO 1-1-700 O-L-164, DRESSING, LEATH
Page 29: TO 1-1-700 MIL-T-81772, THINNER, PO
Page 32 and 33: TO 1-1-700 tronics equipment and th
Page 34 and 35: TO 1-1-700 cleaning situation, syst
Page 36 and 37: TO 1-1-700 c. Riveted joints shall
Page 38 and 39: TO 1-1-700 c. Remove and replace an
Page 40 and 41: TO 1-1-700 MIL-L-87177, LUBRICANT,
Page 42 and 43: TO 1-1-700 Figure 3-1. Simplified C
Page 44 and 45: TO 1-1-700 resistant, and also at t
Page 46 and 47: TO 1-1-700 is first noticeable as a
Page 48 and 49: TO 1-1-700 3.7.8 Oxygen Concentrati
Page 50 and 51: TO 1-1-700 Figure 3-14. Concentrati
Page 52 and 53: TO 1-1-700 Figure 3-17. Galvanic Se
Page 54 and 55: TO 1-1-700 Figure 3-20. Aluminum Su
Page 56 and 57: TO 1-1-700 3.8.7 CRES/Stainless Ste
Page 58 and 59: TO 1-1-700 3.9.10 Climate. Warm, mo
Page 60 and 61: TO 1-1-700 3.11 PREVENTATIVE MAINTE
Page 64 and 65: TO 1-1-700 4.4.1.2.2 If required, d
Page 66 and 67: TO 1-1-700 4.4.8.4 Installed gasket
Page 68 and 69: TO 1-1-700 • When high strength s
Page 70 and 71: TO 1-1-700 proof protection) and Me
Page 72 and 73: TO 1-1-700 NOTE • If a vapor degr
Page 74 and 75: TO 1-1-700 5.22.4 Shock Mounts. The
Page 76 and 77: TO 1-1-700 • Absorb Shocks - Perh
Page 78 and 79: TO 1-1-700 Figure 5-10. Application
Page 80 and 81: TO 1-1-700 5.27 METHOD 40 - WATER V
Page 82 and 83: TO 1-1-700 tion of soap/detergent (
Page 84 and 85: TO 1-1-700 nance manual and/or the
Page 86 and 87: TO 1-1-700 a. Apply varnish to eith
Page 89 and 90: TO 1-1-700 CHAPTER 7 PREVENTATIVE M
Page 91 and 92: TO 1-1-700 t. Table 7-1. Cleaning o
Page 93 and 94: TO 1-1-700 Table 7-1. Cleaning of S
Page 101 and 102: TO 1-1-700 7.3.1.2 Cleaning Equipme
Page 103 and 104: TO 1-1-700 • Do not use solid fil
Page 105 and 106: TO 1-1-700 repair damaged SAE AS527
Page 107 and 108: TO 1-1-700 7.5.6 Description of CPC
Page 109 and 110: TO 1-1-700 Table 7-4. Corrosion Pre
Page 111 and 112: TO 1-1-700 MIL-PRF-680 AND A-A-5960
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TO 1-1-700 7.6.1.2 Dipping. Dipping
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TO 1-1-700 7.7.1.2.1 Where only par
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TO 1-1-700 MIL-PRF-87937, CLEANING
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TO 1-1-700 MIL-DTL-81706 (ALODINE),
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TO 1-1-700 7.7.6.3 Where only parti
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TO 1-1-700 in Chapters 4, 5, and 6
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TO 1-1-700 MIL-PRF-85285, COATING P
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TO 1-1-700 7.11.2 Springs Handling
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CHAPTER 8 PREVENTATIVE MAINTENANCE
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TO 1-1-700 with a plasticizer or a
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TO 1-1-700 8.5.6.2 Water Intrusion.
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TO 1-1-700 Table 8-3. Deterioration
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TO 1-1-700 Table 8-4. Electronic Cl
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TO 1-1-700 Table 8-5. Accessories o
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TO 1-1-700 Table 8-5. Accessories o
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TO 1-1-700 Table 8-6. Recommended C
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TO 1-1-700 8.6.3 Cleaning Procedure
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TO 1-1-700 TT-I-735, ALCOHOL, ISOPR
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TO 1-1-700 a. Blow off excess water
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TO 1-1-700 Table 8-8. Preservative
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TO 1-1-700 8.8.3.1.2.4 Potting comp
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TO 1-1-700 8.8.3.3.4.6 Tuned Circui
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TO 1-1-700 destructiveness caused b
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TO 1-1-700 CHAPTER 9 INSPECTION 9.1
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TO 1-1-700 9.2.4.1.1 Restricted Fla
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TO 1-1-700 Figure 10-2. Corrosion A
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TO 1-1-700 10.6 SPOT-WELDED ASSEMBL
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TO 1-1-700 with a thin film of MIL-
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TO 1-1-700 10.8 STEEL CABLES. Wheth
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TO 1-1-700 d. SPM. e. Repeat proces
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TO 1-1-700 DOD-P-15328, PRIMER, PRE
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TO 1-1-700 MIL-PRF-16173, COMPOUND,
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TO 1-1-700 10.20 ELECTROSTATIC DISC
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TO 1-1-700 CHAPTER 11 CORROSION REM
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TO 1-1-700 11.4.5.1 Scrapers may be
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TO 1-1-700 Table 11-2. Recommended
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TO 1-1-700 coated abrasive disc, a
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TO 1-1-700 11.11.3.1 Personal Prote
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TO 1-1-700 MIL-DTL-81706 (ALODINE),
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TO 1-1-700 11.13.1.2.3.1 Applicatio
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TO 1-1-700 either spray, dip, flow-
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TO 1-1-700 Table 11-5. Typical Chem
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TO 1-1-700 59105 (O-N-350), Nitric
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TO 1-1-700 ble system specific equi
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TO 1-1-700 CHAPTER 12 SEALANTS 12.1
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TO 1-1-700 Table 12-1. Sealing Comp
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TO 1-1-700 NOTE MIL-S-85420, SEALIN
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TO 1-1-700 Figure 12-1. Pneumatic S
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TO 1-1-700 Figure 12-3. Countersink
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TO 1-1-700 Figure 12-5. Sealant and
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TO 1-1-700 component Semkit® packa
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TO 1-1-700 Figure 12-7. Injection S
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TO 1-1-700 Table 12-2. Time Require
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TO 1-1-700 Table 12-2. Time Require
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TO 1-1-700 2 days on items exposed
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TO 1-1-700 NOTE • Applying a smal
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TO 1-1-700 e. On plastic components
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TO 1-1-700 NOTE Applying a small am
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TO 1-1-700 12.7.9 Damaged Sealant.
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TO 1-1-700 Figure 12-13. Typical La
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TO 1-1-700 Figure 12-15. Sealing of
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TO 1-1-700 - Robins Air Force Base

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