TO 1-1-700 - Robins Air Force Base

More documents

Recommendations

Info

TO 1-1-700 CHAPTER 7 PREVENTATIVE MAINTENANCE AND REFINISHING ON STRUCTURAL COMPONENTS 7.1 PURPOSE. This technical manual is intended for use by depot and field level maintenance personnel in the requirement and determination of the quality and acceptability of work performed for cleaning, corrosion prevention and control, and repair of Ground Communication, Electronics, and Meteorological Equipment (C-E-M) and its protective shelters, vans, and radomes. 7.1.1 Interpretation. Nothing in this technical manual shall be interpreted as specifying the extent of repair or refinish except when noted defects affect the operational characteristics or tolerances of a piece of equipment. 7.1.2 Technical Manuals. All activities involved with cleaning, corrosion prevention and control, and repair of C-E- M equipment or inspection and/or testing of the repaired or refurbished equipment shall use this technical manual in conjunction with TOs 1-1-8, 1-1-689-series, 1-1-691, and equipment system specific maintenance manuals as a guide for cleaning, corrosion prevention and control, and refinishing/ touchup operations. 7.2 CORROSION PROTECTION. All structural metals will corrode to some extent in a natural environment. When a metal corrodes, the metal atoms lose electrons and become positively charged metal ions in the electrolyte. In solution, the positively charged metal ions can combine with negatively charged ions to form corrosion products, such as metallic chlorides, oxides, hydroxides, sulfides, etc. 7.3 PREVENTATIVE MAINTENANCE. As directed by AFI 21-116, the prevention and control of corrosion communications equipment is a command responsibility. Each command must place special emphasis on the importance of the corrosion control program and lend its full support to ensure that control receives sufficient priority to be accomplished along with other maintenance. 7.3.1 Cleaning. Maintain the exterior and interior of equipment and components such that they will be free of grease, dirt, dust, corrosion, fungus, mold, and any other extraneous/ foreign matter. Use only those cleaning processes that have no harmful or damaging effect on the equipment being cleaned. Observe all the warnings, cautions, and notes listed below as well as in other published specific cleaning procedures during all cleaning operations. • Do not use unauthorized cleaners. Although other commercial cleaners may appear to perform as well as, or better than approved products, these materials may be corrosive to metal alloys used in C-E-M equipment. They can accelerate degradation of non-metallic materials causing material failures, which may result in corrosion of surrounding metals, electrical shorts, crazing, and/or mechanical/electrical failure. • Ozone depleting substances (ODS) such as, but not limited to, 1.1.1 trichloroethane (MIL-T-81533) and trichlorotrifluoroethane (MIL-C-81302) solvents, as well as products containing them, are still used in some maintenance processes. Alternate materials continue to be identified; and wherever possible, specifications are being changed to eliminate their use automatically. Some products that have been reformulated are now flammable, so pay close attention to all CAUTION/WARNING labels on solvents and solvent-based products as well as in their MSDSs. Figure 7-1. Corroded Hardware 7-1
Page 1 and 2:
TO 1-1-700 TECHNICAL MANUAL CORROSI
Page 3 and 4:
TO 1-1-700 TABLE OF CONTENTS Chapte
Page 5 and 6:
TO 1-1-700 TABLE OF CONTENTS - CONT
Page 7 and 8:
Page 9 and 10:
Page 11 and 12:
Page 13 and 14:
TO 1-1-700 LIST OF ILLUSTRATIONS -
Page 15 and 16:
TO 1-1-700 FOREWORD 1. PURPOSE. The
Page 17 and 18:
TO 1-1-700 List of Related Publicat
Page 19 and 20:
TO 1-1-700 SAFETY SUMMARY 1. GENERA
Page 21 and 22:
TO 1-1-700 AMS-G-6032, GREASE, PLUG
Page 23 and 24:
TO 1-1-700 MIL-DTL-64159, COATING,
Page 25 and 26:
TO 1-1-700 MIL-PRF-27617, GREASE, A
Page 27 and 28:
TO 1-1-700 O-L-164, DRESSING, LEATH
Page 29:
TO 1-1-700 MIL-T-81772, THINNER, PO
Page 32 and 33:
TO 1-1-700 tronics equipment and th
Page 34 and 35:
TO 1-1-700 cleaning situation, syst
Page 36 and 37:
TO 1-1-700 c. Riveted joints shall
Page 38 and 39: TO 1-1-700 c. Remove and replace an
Page 40 and 41: TO 1-1-700 MIL-L-87177, LUBRICANT,
Page 42 and 43: TO 1-1-700 Figure 3-1. Simplified C
Page 44 and 45: TO 1-1-700 resistant, and also at t
Page 46 and 47: TO 1-1-700 is first noticeable as a
Page 48 and 49: TO 1-1-700 3.7.8 Oxygen Concentrati
Page 50 and 51: TO 1-1-700 Figure 3-14. Concentrati
Page 52 and 53: TO 1-1-700 Figure 3-17. Galvanic Se
Page 54 and 55: TO 1-1-700 Figure 3-20. Aluminum Su
Page 56 and 57: TO 1-1-700 3.8.7 CRES/Stainless Ste
Page 58 and 59: TO 1-1-700 3.9.10 Climate. Warm, mo
Page 60 and 61: TO 1-1-700 3.11 PREVENTATIVE MAINTE
Page 63 and 64: TO 1-1-700 CHAPTER 4 COMPOSITE AND
Page 65 and 66: TO 1-1-700 4.4.4.4 Glass parts shal
Page 67 and 68: TO 1-1-700 CHAPTER 5 PACKAGING (STO
Page 69 and 70: TO 1-1-700 extent of damage dependi
Page 71 and 72: TO 1-1-700 5.15 PRECAUTIONS FOR VCI
Page 73 and 74: TO 1-1-700 c. Secure the desiccant
Page 75 and 76: TO 1-1-700 Figure 5-8. Shock Isolat
Page 77 and 78: TO 1-1-700 Figure 5-9. Examples of
Page 79 and 80: TO 1-1-700 5.24.10 Rigid or Flexibl
Page 81 and 82: TO 1-1-700 CHAPTER 6 MOISTURE AND F
Page 83 and 84: TO 1-1-700 c. 6.2.6 Felt. Examine f
Page 85 and 86: TO 1-1-700 a. After first directing
Page 87: TO 1-1-700 6.4.5.14 Terminals, scre
Page 91 and 92: TO 1-1-700 t. Table 7-1. Cleaning o
Page 93 and 94: TO 1-1-700 Table 7-1. Cleaning of S
Page 101 and 102: TO 1-1-700 7.3.1.2 Cleaning Equipme
Page 103 and 104: TO 1-1-700 • Do not use solid fil
Page 105 and 106: TO 1-1-700 repair damaged SAE AS527
Page 107 and 108: TO 1-1-700 7.5.6 Description of CPC
Page 109 and 110: TO 1-1-700 Table 7-4. Corrosion Pre
Page 111 and 112: TO 1-1-700 MIL-PRF-680 AND A-A-5960
Page 113 and 114: TO 1-1-700 7.6.1.2 Dipping. Dipping
Page 115 and 116: TO 1-1-700 7.7.1.2.1 Where only par
Page 117 and 118: TO 1-1-700 MIL-PRF-87937, CLEANING
Page 119 and 120: TO 1-1-700 MIL-DTL-81706 (ALODINE),
Page 121 and 122: TO 1-1-700 7.7.6.3 Where only parti
Page 123 and 124: TO 1-1-700 in Chapters 4, 5, and 6
Page 125 and 126: TO 1-1-700 MIL-PRF-85285, COATING P
Page 127 and 128: TO 1-1-700 7.11.2 Springs Handling
Page 129 and 130: CHAPTER 8 PREVENTATIVE MAINTENANCE
Page 131 and 132: TO 1-1-700 with a plasticizer or a
Page 133 and 134: TO 1-1-700 8.5.6.2 Water Intrusion.
Page 135 and 136: TO 1-1-700 Table 8-3. Deterioration
Page 137 and 138: TO 1-1-700 Table 8-4. Electronic Cl
Page 139 and 140:
TO 1-1-700 Table 8-4. Electronic Cl
Page 141 and 142:
Page 143 and 144:
Page 145 and 146:
Page 147 and 148:
Page 149 and 150:
TO 1-1-700 Table 8-5. Accessories o
Page 151 and 152:
TO 1-1-700 Table 8-5. Accessories o
Page 153 and 154:
TO 1-1-700 Table 8-6. Recommended C
Page 155 and 156:
TO 1-1-700 8.6.3 Cleaning Procedure
Page 157 and 158:
TO 1-1-700 TT-I-735, ALCOHOL, ISOPR
Page 159 and 160:
TO 1-1-700 a. Blow off excess water
Page 161 and 162:
TO 1-1-700 Table 8-8. Preservative
Page 163 and 164:
TO 1-1-700 8.8.3.1.2.4 Potting comp
Page 165 and 166:
TO 1-1-700 8.8.3.3.4.6 Tuned Circui
Page 167 and 168:
TO 1-1-700 destructiveness caused b
Page 169 and 170:
TO 1-1-700 CHAPTER 9 INSPECTION 9.1
Page 171:
TO 1-1-700 9.2.4.1.1 Restricted Fla
Page 174 and 175:
TO 1-1-700 Figure 10-2. Corrosion A
Page 176 and 177:
TO 1-1-700 10.6 SPOT-WELDED ASSEMBL
Page 178 and 179:
TO 1-1-700 with a thin film of MIL-
Page 180 and 181:
TO 1-1-700 10.8 STEEL CABLES. Wheth
Page 182 and 183:
TO 1-1-700 d. SPM. e. Repeat proces
Page 184 and 185:
TO 1-1-700 DOD-P-15328, PRIMER, PRE
Page 186 and 187:
TO 1-1-700 MIL-PRF-16173, COMPOUND,
Page 188 and 189:
TO 1-1-700 10.20 ELECTROSTATIC DISC
Page 191 and 192:
TO 1-1-700 CHAPTER 11 CORROSION REM
Page 193 and 194:
TO 1-1-700 11.4.5.1 Scrapers may be
Page 195 and 196:
TO 1-1-700 Table 11-2. Recommended
Page 197 and 198:
TO 1-1-700 coated abrasive disc, a
Page 199 and 200:
TO 1-1-700 11.11.3.1 Personal Prote
Page 201 and 202:
TO 1-1-700 MIL-DTL-81706 (ALODINE),
Page 203 and 204:
TO 1-1-700 11.13.1.2.3.1 Applicatio
Page 205 and 206:
TO 1-1-700 either spray, dip, flow-
Page 207 and 208:
TO 1-1-700 Table 11-5. Typical Chem
Page 209 and 210:
TO 1-1-700 59105 (O-N-350), Nitric
Page 211 and 212:
TO 1-1-700 ble system specific equi
Page 213 and 214:
TO 1-1-700 CHAPTER 12 SEALANTS 12.1
Page 215 and 216:
TO 1-1-700 Table 12-1. Sealing Comp
Page 217 and 218:
Page 219 and 220:
Page 221 and 222:
Page 223 and 224:
TO 1-1-700 NOTE MIL-S-85420, SEALIN
Page 225 and 226:
TO 1-1-700 Figure 12-1. Pneumatic S
Page 227 and 228:
TO 1-1-700 Figure 12-3. Countersink
Page 229 and 230:
TO 1-1-700 Figure 12-5. Sealant and
Page 231 and 232:
TO 1-1-700 component Semkit® packa
Page 233 and 234:
TO 1-1-700 Figure 12-7. Injection S
Page 235 and 236:
TO 1-1-700 Table 12-2. Time Require
Page 237 and 238:
TO 1-1-700 Table 12-2. Time Require
Page 239 and 240:
TO 1-1-700 2 days on items exposed
Page 241 and 242:
TO 1-1-700 NOTE • Applying a smal
Page 243 and 244:
TO 1-1-700 e. On plastic components
Page 245 and 246:
TO 1-1-700 NOTE Applying a small am
Page 247 and 248:
TO 1-1-700 12.7.9 Damaged Sealant.
Page 249 and 250:
TO 1-1-700 Figure 12-13. Typical La
Page 251:
TO 1-1-700 Figure 12-15. Sealing of
show all

TO 1-1-700 - Robins Air Force Base

Create successful ePaper yourself

Delete template?

Save as template?