Converting Waste Agricultural Biomass into a Resource - UNEP

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a 100KW capacity Rice-Husk based Gasifier installed in a rice mill in Andhra Pradesh Examples of Real Life Applications Installations: • A total capacity of 55.105 MW has so far been installed, mainly for stand-alone applications. • A 5 x 100 KW biomass gasifier installation on Gosaba Island in Sunderbans area of West Bengal is being successfully run on a commercial basis to provide electricity to the inhabitants of the Island through a local grid. • A 500 KW grid interactive biomass gasifier, linked to an energy plantation, has been commissioned under a demonstration project. • A 4X250 kW (1.00 MW) <strong>Biomass</strong> Gasifier based project has recently been commissioned at Khtrichera, Tripura for village electrification. Suppliers Gasifier Systems Manufacturers M/s. Ankur Scientific Energy Technologies Pvt. Ltd., Near Old Sama Jakat Naka, Vadodara - 390 008. Telephone: 793098, 794021. Fax: 0265-794042. M/s. Associated Engineering Works, PB No. 17, Chivatam Road, 164
Tanuku - 534 211. Telephone: 08819 - 22950 Fax: 08819-24801. M/s. Cosmo Products, Devpuri, Opp. Jain Public School, Dhamtari Road, Raipur - 492 015. Telephone: 0771 - 226927, Fax: 0771 - 226927. M/s. Grain Processing Industries (India) Pvt. Ltd., 29, Strand Road, Calcutta - 700 001. Telephone: 033-2431639, Fax: 033-2204508. Netpro Renewable Energy (India) Ltd., 139/B, 10 th Main, Rajamahal Vilas Extension, Bangalore - 560 080. Telephone: ++91 80 3360 202. Fax NO: ++ 91 80 3360 199. E-mail : netpro@blr.vsnl.net.in M/s. Electrotech E61-Industrial Phase III SAS Nagar Mohali Chandigarh The Energy <strong>Resource</strong> Institute, Darbari Seth Block, Indian Habitat Centrea, Lodhi Road, New Delhi Tel. No.: 24682111, 24682100 M/s. Chanderpur Works, Village Jorian, Radaur Road, Yamuna Nagar, Haryana 165
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Con v e r t i n g Wa s t e Agr i c
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Converting Waste Agricultural Bioma
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setting and identification of stake
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ACRONYMS CO2 CV DAP DTIE ESTs E-Was
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2. Rationale One of the critical ac
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3. Scope and Limitations In compili
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4. The Compendium The Project Websi
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• Basic technology information 9
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Table 1: Cellulosic Waste Biomass C
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Molding Oil Palm fruit residues Sug
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6. Recommendations The specific rec
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2-Drum Top Supported Boiler 12 USA,
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HYBRID PF 14 USA, Commercial Crop R
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operation of each to match the stea
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HYBRID RG 15 USA, Commercial Crop R
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All above work in concert to reduce
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HYBRID UF 16 USA, Commercial Crop R
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operation of each to match the stea
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TRI 17 USA, Commercial Crop Residue
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2-Drum Bottom Supported Boiler 18 U
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power boilers. Examples of Real Lif
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A fully automated continuous system
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Detailed Process Description A. Met
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Examples of Real Life Applications
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Detailed Process Description A. Met
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1. The Fibrowatt operation starts o
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HYBRID CG 21 USA, Commercial Crop R
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utilizing the most reliable system
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BTG Flash Pyrolysis Netherlands, Co
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Before processing organic materials
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a. Reactor : This was a downdraft,
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Price of Machine The total investme
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Main Products: The plant provides i
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Disadvantages to Developing Countri
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Detailed Process Description Kakira
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Example of Real Life Applications C
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Aqueous Phase Reforming (APR) 27 US
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Shelled Corn as Fuel 29 USA, Commer
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Amaizablaze/Nesco, Inc. P. O. Box 3
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HS-Tarm 5 Main Street, P.O. Box 285
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Lock Haven, PA 17745 800-582-4317 h
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P.O. Box 2075, Mankato, MN 56002 80
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The result is wood (biomass) can be
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Biomass Heating System 35 UK, Comme
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Supplier R.D. Associates, Ltd. Fuel
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Figure 5: KSM Drop Cell Unit Some o
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There is a tendency for fly ash to
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AgriPower 36 USA, Commercial Crop R
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BioMax 25 37 USA, Commercial Crop R
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102
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Solar-Biomass Hybrid Cabinet Dryer
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Two doors were designed for easy lo
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Asbestos gaskets are used while con
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The ash scraper slides through a cy
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flange attached at its bottom; this
Page 116 and 117: Other fuels such as saw dust brique
Page 118 and 119: The completed hybrid solar-biomass
Page 120 and 121: Greenfire 41 USA, Commercial Crop R
Page 122 and 123: Mayon Turbo Stove and Lo Trau Stove
Page 124 and 125: Social Considerations The stove was
Page 126 and 127: Commercial Gasifier 49 Philippines,
Page 128 and 129: The Modul-Pak ® boiler is a hybrid
Page 130 and 131: Suppliers Energy Quest, Inc. 850 So
Page 132 and 133: as well as the extraction, recovery
Page 134 and 135: oil production period in the mills.
Page 136 and 137: weatherproof and sound-attenuating
Page 138 and 139: Primenergy R-18 Gasifier producing
Page 140 and 141: Low-cost 500 kW thermal rice hull c
Page 142 and 143: Kansai Carbonized Rice Husk Gasifie
Page 144 and 145: Colusa Rice Straw / Hulls Technolog
Page 146 and 147: The customized harvester collects t
Page 148 and 149: Rice Husk Gasifier Philippines, Com
Page 150 and 151: 2.5 MW Cogeneration Plant 65 Thaila
Page 152 and 153: San San Rice Husk Stove Myanmar, Co
Page 154 and 155: The technology of rice husk gasifie
Page 156 and 157: of trees can be controlled. This wo
Page 158 and 159: includes an automatic feeder, which
Page 160 and 161: Maligaya Rice Hull Stove 74 Philipp
Page 162 and 163: Parameters for Procurement Specific
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Page 168 and 169: Rice husk briquette fuel 84 Banglad
Page 170 and 171: aised to US$ 6.84 million from the
Page 172 and 173: ease of removal of the char, a grat
Page 174 and 175: The rice husk gas burner for bakery
Page 176 and 177: Engineering and Environmental Manag
Page 178 and 179: Depending on the type of fuel it ha
Page 180 and 181: mode, all of the steam directed to
Page 182 and 183: pyrolysis) with air or oxygen at te
Page 184 and 185: R S for in-kind repair of boilers a
Page 186 and 187: Wood Biomass Electricity Generator
Page 188 and 189: Advantages to Developing Countries
Page 190 and 191: Celunol's "wet" biomass conversion
Page 192 and 193: up to 1.3 million liters of cellulo
Page 194 and 195: This process is done in shredder ma
Page 196 and 197: The minimal price established is $C
Page 198 and 199: 196
Page 200 and 201: Telephone (303) 933-3135 FAX (303)
Page 202 and 203: Solar-Biomass Hybrid Cabinet Dryer
Page 204 and 205: The stove uses cylindrical honeycom
Page 206 and 207: Research Centre for Applied Science
Page 208 and 209: air. Woody biomass available in ple
Page 210 and 211: Dry Grind Ethanol 99 USA, Under Con
Page 212 and 213: Price Ethanol sells as a commodity
Page 214 and 215: 1 Figure 1. Design of the dryer Det
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footings made of brick and mortar.
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placed inside mild steel shell of l
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Biological Hydrogen Production from
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ioprocess for hydrogen production f
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a. Reactor: This was a downdraft, t
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Transpired Collector Solar-Biomass
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Drying chamber The drying chamber c
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Annexure 3 EST for Energy Conversio
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Detailed Process Description Figure
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Forest Products Research and Develo
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Advanced Gasification-Combustion (A
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Wood wool cement board (WWCB) Cemen
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Furnace-Type Lumber Dryer 105 Phili
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(i) Charring Drum. The charring dru
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The mould set is filled with the mi
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Solar Collector The solar collector
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Fluidized Bed Combustor for Steam G
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Small-Scale Biomass Pyrolyzer for F
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chips) aside from palay and allows
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Detailed Process Description There
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The IRRI DR-1 Batch Dryer 117 Phili
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Rice Hull Furnace attached to a blo
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was not continuously discharged fro
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Detailed Process Description Drying
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Rice Hull Ash Cement (RHAC) Hollow
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Annexure 4 EST for Material Convers
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Through a joint venture component m
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Abaca Mechanical Tuxer 129 Philippi
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Economic instruments for overcoming
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Figure 2. Fiber Twisting Machine
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Example of Real Life Applications C
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Main Products: Cellulosic Ethanol O
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converted to a high-carbon char mat
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NovaGreen Biomass Ethanol Separatio
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Advantages to Developing Countries
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Detailed Process Description 133 On
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286
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agricultural waste could theoretica
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downstream value-added products whe
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Bio-Enriched Method (Trichoderma an
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Increases yield. Improves water-hol
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Environmental Considerations 141 Co
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298
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150 150 http://www.kinseiseishi.co.
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152 Type of non-woven materials Che
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Bale as feedstock USA, Commercial C
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Price of Machine : refer to the tab
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2. Cooking the Fiber: A rope is lai
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9. Weaving: Water is sprayed on the
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Decorticating Machine and Motorised
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usually contains two spindles set i
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tradition and, moreover, the range
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318
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Over 3.5 million coconut farmers ar
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The blades also propel coir fibre t
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Economic instruments for overcoming
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first using the drum method or the
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Job Potential: Farmers' cooperative
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Soundproofing and Insulating Materi
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The environmental impact is signifi
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. Suppliers K.E.F.I. - Kenaf Eco Fi
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Detailed Process Descriptions: 1. H
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In a two-stage setup, the target wi
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companies with expertise in this we
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Mezcal Production from Maguey Phili
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5. Crushing the agave. The roasted
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Method of Propagation Applying fert
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Main Products 198 Abaca fiber comes
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Being a high-priced fabric has prac
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Detailed Process Description 202 Me
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Rice Husk basket Burner India, Comm
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The ash should be white or grey wit
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Paper from Rice Straw Cyprus, Comme
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1. Vatting - Fill your vat halfway
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Ethanol Production by Acid Hydrolys
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improvements would provide cost sav
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Detailed Process Description 7. Ric
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Plywood from Sorghum China, Commerc
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Example of Real Life Applications L
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Figure 1. Schematic of gasifier-pow
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hull is a processing by-product of
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The size of the mill or number of m
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Figure 3. A 12-ft continuous evapor
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The finished syrup is thoroughly st
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Drinking Vinegar from Sweet Sorghum
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only four months. Ethanol, a cheape
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Davis & Standard Twin Screw Extrude
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Environmental and Social Considerat
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Detailed Process Description Figure
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operational analysis be carried out
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Figure 2. Hopper or Feeder The comp
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Broin Fractionation (BFRAC) 218 USA
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Collaboration with other companies
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NET INCOME Before Tax = 237, 600 -
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Cornstalk Flash Volatilization USA,
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Decentralized Wastewater Treatment
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degrades the wastes. The algal pond
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Job Potential: 231 Preparing the so
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Operations and Maintenance Requirem
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Detailed Process Description There
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Biochar 237 USA, Research Crop Resi
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422
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424
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Detailed Process Description: 241 2
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In addition to functioning as a thi
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The underflow from the first stage
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y essentially dry process technique
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industrial uses. It consists of mol
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yeast for high alcohol, and high-te
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About the UNEP Division of Technolo
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Converting Waste Agricultural Biomass into a Resource - UNEP

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