Converting Waste Agricultural Biomass into a Resource - UNEP

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companies with expertise in this well-understood fermentation and distillation, back-end process. Operation and Maintenance Requirements 192 While each biorefinery development using the PureVision fractionation technology may differ significantly by type of feedstocks, primary product and co-products, scale of operation, financing opportunities, etc., all projects will share the need for similar information, documentation, infrastructure and equipment. • A quantitative evaluation to supply a biorefinery with specific feedstock(s). • A determination if target feedstock(s) need to be fractionated on a smallscale. • A site-specific analysis to evaluate potential sites to locate a biorefinery. This study will include documenting the feedstock availability and supply in the target location, infrastructure requirements, a transportation study, and a review of regulatory issues. • A preliminary economic evaluation addressing long-term feedstock supplies contracts and the market/pricing for product and co-products that would be produced at the biorefinery. • A preliminary biorefinery project feasibility study inclusive of presenting the financial parameters including the costing, financing, and return on investment projections of the proposed project. This study is expected to take approximately four-to-six months to complete. Specific Considerations for Developing Countries 193 Research study that will include determining fiber characteristics of wheat straw for pulp and other markets. To identify potential fiber markets including various paper and non-paper applications such as synthetically processed cellulose pulp. Environmental Considerations 194 Preliminary results from Western Research Institute indicate that a >99% clean cellulose product has been achieved. This should equate to a much lower cellulase enzyme loading requirement to enzymatically hydrolyze cellulose <strong>into</strong> glucose. It is this reduced cellulase requirement that could provide the most significant cost savings in the technology. Since 2003, PureVision has been using a continuous, small-scale process development unit (PDU) with a throughput of about 200 pounds per day of biomass. Having successfully proven the benefits of the patented PureVision biomass conversion process, the company is constructing a larger pilot plant with a throughput of about 3 tons per day of biomass. Economic instruments for overcoming barriers 195 PureVision Technology, Inc., a leader in developing biorefining technologies, announced a $990,000 financial assistance award with the U.S. Department 192 http://www.purevisiontechnology.com/technology/biorefinery.html 193 http://www.purevisiontechnology.com/news/biomass_recovery.html 194 Ibid. 195 http://www.purevisiontechnology.com/news/biomass_award.html 342
of Energy (DOE). The grant is a continuation of the $1,860,000 2005 <strong>Biomass</strong> Program partially funded by DOE and will enable PureVision to continue optimizing its biorefinery technology using corn stover. Examples of Real Life Applications 196 Commercial Use PureVision Technology, Inc. Ft. Lupton, Colorado Suppliers PureVision Technology, Inc. 511 McKinley Fort Lupton, CO 80621 Contact Number: 303-857-4530 196 http://www.purevisiontechnology.com/news/biomass_recovery.html 343
Page 1 and 2:
Con v e r t i n g Wa s t e Agr i c
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Converting Waste Agricultural Bioma
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setting and identification of stake
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ACRONYMS CO2 CV DAP DTIE ESTs E-Was
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2. Rationale One of the critical ac
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3. Scope and Limitations In compili
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4. The Compendium The Project Websi
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• Basic technology information 9
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Table 1: Cellulosic Waste Biomass C
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Molding Oil Palm fruit residues Sug
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6. Recommendations The specific rec
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2-Drum Top Supported Boiler 12 USA,
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HYBRID PF 14 USA, Commercial Crop R
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operation of each to match the stea
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HYBRID RG 15 USA, Commercial Crop R
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All above work in concert to reduce
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HYBRID UF 16 USA, Commercial Crop R
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operation of each to match the stea
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TRI 17 USA, Commercial Crop Residue
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2-Drum Bottom Supported Boiler 18 U
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power boilers. Examples of Real Lif
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A fully automated continuous system
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Detailed Process Description A. Met
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Examples of Real Life Applications
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Detailed Process Description A. Met
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1. The Fibrowatt operation starts o
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HYBRID CG 21 USA, Commercial Crop R
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utilizing the most reliable system
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BTG Flash Pyrolysis Netherlands, Co
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Before processing organic materials
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a. Reactor : This was a downdraft,
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Price of Machine The total investme
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Main Products: The plant provides i
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Disadvantages to Developing Countri
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Detailed Process Description Kakira
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Example of Real Life Applications C
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Aqueous Phase Reforming (APR) 27 US
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Shelled Corn as Fuel 29 USA, Commer
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Amaizablaze/Nesco, Inc. P. O. Box 3
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HS-Tarm 5 Main Street, P.O. Box 285
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Lock Haven, PA 17745 800-582-4317 h
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P.O. Box 2075, Mankato, MN 56002 80
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The result is wood (biomass) can be
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Biomass Heating System 35 UK, Comme
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Supplier R.D. Associates, Ltd. Fuel
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Figure 5: KSM Drop Cell Unit Some o
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There is a tendency for fly ash to
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AgriPower 36 USA, Commercial Crop R
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BioMax 25 37 USA, Commercial Crop R
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102
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Solar-Biomass Hybrid Cabinet Dryer
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Two doors were designed for easy lo
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Asbestos gaskets are used while con
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The ash scraper slides through a cy
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flange attached at its bottom; this
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Other fuels such as saw dust brique
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The completed hybrid solar-biomass
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Greenfire 41 USA, Commercial Crop R
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Mayon Turbo Stove and Lo Trau Stove
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Social Considerations The stove was
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Commercial Gasifier 49 Philippines,
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The Modul-Pak ® boiler is a hybrid
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Suppliers Energy Quest, Inc. 850 So
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as well as the extraction, recovery
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oil production period in the mills.
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weatherproof and sound-attenuating
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Primenergy R-18 Gasifier producing
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Low-cost 500 kW thermal rice hull c
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Kansai Carbonized Rice Husk Gasifie
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Colusa Rice Straw / Hulls Technolog
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The customized harvester collects t
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Rice Husk Gasifier Philippines, Com
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2.5 MW Cogeneration Plant 65 Thaila
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San San Rice Husk Stove Myanmar, Co
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The technology of rice husk gasifie
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of trees can be controlled. This wo
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includes an automatic feeder, which
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Maligaya Rice Hull Stove 74 Philipp
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Parameters for Procurement Specific
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162
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a 100KW capacity Rice-Husk based Ga
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Rice husk briquette fuel 84 Banglad
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aised to US$ 6.84 million from the
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ease of removal of the char, a grat
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The rice husk gas burner for bakery
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Engineering and Environmental Manag
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Depending on the type of fuel it ha
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mode, all of the steam directed to
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pyrolysis) with air or oxygen at te
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R S for in-kind repair of boilers a
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Wood Biomass Electricity Generator
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Advantages to Developing Countries
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Celunol's "wet" biomass conversion
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up to 1.3 million liters of cellulo
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This process is done in shredder ma
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The minimal price established is $C
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196
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Telephone (303) 933-3135 FAX (303)
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Solar-Biomass Hybrid Cabinet Dryer
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The stove uses cylindrical honeycom
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Research Centre for Applied Science
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air. Woody biomass available in ple
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Dry Grind Ethanol 99 USA, Under Con
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Price Ethanol sells as a commodity
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1 Figure 1. Design of the dryer Det
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footings made of brick and mortar.
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placed inside mild steel shell of l
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Biological Hydrogen Production from
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ioprocess for hydrogen production f
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a. Reactor: This was a downdraft, t
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Transpired Collector Solar-Biomass
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Drying chamber The drying chamber c
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Annexure 3 EST for Energy Conversio
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Detailed Process Description Figure
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Forest Products Research and Develo
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Advanced Gasification-Combustion (A
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Wood wool cement board (WWCB) Cemen
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Furnace-Type Lumber Dryer 105 Phili
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(i) Charring Drum. The charring dru
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The mould set is filled with the mi
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Solar Collector The solar collector
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Fluidized Bed Combustor for Steam G
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Small-Scale Biomass Pyrolyzer for F
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chips) aside from palay and allows
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Detailed Process Description There
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The IRRI DR-1 Batch Dryer 117 Phili
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Rice Hull Furnace attached to a blo
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was not continuously discharged fro
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Detailed Process Description Drying
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Rice Hull Ash Cement (RHAC) Hollow
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Annexure 4 EST for Material Convers
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Through a joint venture component m
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Abaca Mechanical Tuxer 129 Philippi
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Economic instruments for overcoming
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Figure 2. Fiber Twisting Machine
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Example of Real Life Applications C
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Main Products: Cellulosic Ethanol O
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converted to a high-carbon char mat
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NovaGreen Biomass Ethanol Separatio
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Advantages to Developing Countries
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Detailed Process Description 133 On
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286
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agricultural waste could theoretica
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downstream value-added products whe
Page 294 and 295: Bio-Enriched Method (Trichoderma an
Page 296 and 297: Increases yield. Improves water-hol
Page 298 and 299: Environmental Considerations 141 Co
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Page 302 and 303: 150 150 http://www.kinseiseishi.co.
Page 304 and 305: 152 Type of non-woven materials Che
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Page 308 and 309: Price of Machine : refer to the tab
Page 310 and 311: 2. Cooking the Fiber: A rope is lai
Page 312 and 313: 9. Weaving: Water is sprayed on the
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Page 316 and 317: usually contains two spindles set i
Page 318 and 319: tradition and, moreover, the range
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Page 322 and 323: Over 3.5 million coconut farmers ar
Page 324 and 325: The blades also propel coir fibre t
Page 326 and 327: Economic instruments for overcoming
Page 328 and 329: first using the drum method or the
Page 330 and 331: Job Potential: Farmers' cooperative
Page 332 and 333: Soundproofing and Insulating Materi
Page 334 and 335: The environmental impact is signifi
Page 336 and 337: . Suppliers K.E.F.I. - Kenaf Eco Fi
Page 338 and 339: Detailed Process Descriptions: 1. H
Page 340 and 341: Examples of Real Life Applications
Page 342 and 343: In a two-stage setup, the target wi
Page 346 and 347: Mezcal Production from Maguey Phili
Page 348 and 349: 5. Crushing the agave. The roasted
Page 350 and 351: Method of Propagation Applying fert
Page 352 and 353: Main Products 198 Abaca fiber comes
Page 354 and 355: Being a high-priced fabric has prac
Page 356 and 357: Detailed Process Description 202 Me
Page 358 and 359: Rice Husk basket Burner India, Comm
Page 360 and 361: The ash should be white or grey wit
Page 362 and 363: Paper from Rice Straw Cyprus, Comme
Page 364 and 365: 1. Vatting - Fill your vat halfway
Page 366 and 367: Ethanol Production by Acid Hydrolys
Page 368 and 369: improvements would provide cost sav
Page 370 and 371: Detailed Process Description 7. Ric
Page 372 and 373: Plywood from Sorghum China, Commerc
Page 374 and 375: Example of Real Life Applications L
Page 376 and 377: Figure 1. Schematic of gasifier-pow
Page 378 and 379: hull is a processing by-product of
Page 380 and 381: The size of the mill or number of m
Page 382 and 383: Figure 3. A 12-ft continuous evapor
Page 384 and 385: The finished syrup is thoroughly st
Page 386 and 387: Drinking Vinegar from Sweet Sorghum
Page 388 and 389: only four months. Ethanol, a cheape
Page 390 and 391: Davis & Standard Twin Screw Extrude
Page 392 and 393: Environmental and Social Considerat
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Detailed Process Description Figure
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operational analysis be carried out
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Figure 2. Hopper or Feeder The comp
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Broin Fractionation (BFRAC) 218 USA
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Collaboration with other companies
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NET INCOME Before Tax = 237, 600 -
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Cornstalk Flash Volatilization USA,
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Decentralized Wastewater Treatment
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degrades the wastes. The algal pond
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Job Potential: 231 Preparing the so
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Operations and Maintenance Requirem
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Detailed Process Description There
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Biochar 237 USA, Research Crop Resi
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422
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424
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Detailed Process Description: 241 2
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In addition to functioning as a thi
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The underflow from the first stage
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y essentially dry process technique
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industrial uses. It consists of mol
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yeast for high alcohol, and high-te
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About the UNEP Division of Technolo
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