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Converting Waste Agricultural Biomass into a Resource - UNEP

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Forest Products Research and Development Institute (FPRDI) <strong>Biomass</strong><br />

Pyrolyzer<br />

Philippines, Research<br />

Crop<br />

Residue<br />

Process<br />

Equipment<br />

Main Product<br />

Rice, Coconut, Corn, Coffee<br />

rice hull, shells of pili, peanut and coconut, corn<br />

cobs, coffee bean hull and wood chips<br />

Pyrolysis<br />

biomass pyrolyzer<br />

Combustible gas and carbon producing power<br />

By-Product<br />

Technical Description of Technology<br />

Small-scale biomass pyrolyzer for farm irrigation produces combustible gas<br />

and carbon from agro-forest wastes such as rice hull, shells of pili, peanut and<br />

coconut, corn cobs, coffee bean hull and wood chips. The gas can be used to<br />

fuel an internal combustion to drive irrigation pumps. The system is capable of<br />

pumping about 30,000 gallons of water per hour compared to the traditional<br />

diesel engine pump's 12,000 gallons per hour output. It can supply the water<br />

requirement of a 9.3-hectare farm in eight hours.<br />

To simulate actual application, the unit was operated continuously to supply<br />

process steam for a small pulp and paper plant with an average output of 1.0<br />

ton per 8-hour operation. Optimum operating conditions were obtained using<br />

dry sawdust at 14% moisture content as fuel, with temperature of 920°C.<br />

Justification/Profitability Indicators<br />

Equipment Cost : P 180,000<br />

NPV : P 277,168<br />

BCR : 1.8<br />

Main Products<br />

Combustible gas and carbon producing power<br />

Environmental Considerations<br />

An energy audit on the system showed that the unit had an overall thermal<br />

efficiency of 70% with pollution-free exhaust even when low grade fuels were<br />

used.<br />

232

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