Converting Waste Agricultural Biomass into a Resource - UNEP

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Amaizablaze/Nesco, Inc. P. O. Box 3498 Cookeville, TN 38502 931-372-0130 http://www.cornstoves.info American Energy Systems, Inc. 150 Michigan Street SE Hutchinson, MN 55350 800-495-3196 http://www.hearthdirect.com America’s Heat/LMF Mfg. 601 Woods Avenue Lock Haven, PA 17745 800-582-4317 http://www.americasheat.com Big M Manufacturing Co. Box 319A 928 East 1090 N. Road Taylorville, IL 62568 217-824-9372 Bixby Energy 9300 75th Avenue North Minneapolis, MN 55428 877-500-2800 http://www.bixbyenergy.com CANECO Manufacturing Inc. Box 9042, Sub.40 London, ON N6E 1V0 Canada 519-686-7298 http://www.cornstove.ca CornGlo Industries, LLC P.O. Box 548 3990 Highway 25E Beanstation, TN 37708 865-993-4436 www.cornglo.com Corn King Furnaces 3332 Hosner Rd. Dryden, Michigan 48428 810-796-9805 http://www.cornkingfurnaces.com/ 80
Country Flame Technologies, Inc. 1200 E. Industrial Park Drive Mt. Vernon, MO 65712 417-466-7161 http://www.countryflame.com Dansons Group, Inc. 26319 Township Road 531 Acheson, Alberta Canada T7X 5A3 877-303-3135 http://www.dansons.com Eagle Manufacturing, Inc. 1120 East 2nd Street Webster City, IA 50595 515-832-4655 http://www.eaglemfginc.com Fahrenheit Technologies, Inc. 526 East 64th Street Holland, MI 49423 616-392-7410 http://www.fahrenheittech.com Golden Grain Corn Stove P.O. Box 5000 Sterling, CO 80751 800-634-6097 http://www.goldengrainstove.com Grain Stoves, Inc. R.R. 3 Blyth, Ontario Canada NOM 1HO 519-523-9897 http://www.grainstovesinc.com Harman Stove Company 352 Mountain House Road Halifax, PA 17032 717-362-1422 http://harmanstoves.com 81
Page 1 and 2:
Con v e r t i n g Wa s t e Agr i c
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Converting Waste Agricultural Bioma
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setting and identification of stake
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ACRONYMS CO2 CV DAP DTIE ESTs E-Was
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2. Rationale One of the critical ac
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3. Scope and Limitations In compili
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4. The Compendium The Project Websi
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• Basic technology information 9
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Table 1: Cellulosic Waste Biomass C
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Molding Oil Palm fruit residues Sug
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6. Recommendations The specific rec
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2-Drum Top Supported Boiler 12 USA,
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HYBRID PF 14 USA, Commercial Crop R
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operation of each to match the stea
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HYBRID RG 15 USA, Commercial Crop R
Page 31 and 32: All above work in concert to reduce
Page 33 and 34: HYBRID UF 16 USA, Commercial Crop R
Page 35 and 36: operation of each to match the stea
Page 37 and 38: TRI 17 USA, Commercial Crop Residue
Page 39 and 40: 2-Drum Bottom Supported Boiler 18 U
Page 41 and 42: power boilers. Examples of Real Lif
Page 43 and 44: A fully automated continuous system
Page 45 and 46: Detailed Process Description A. Met
Page 47 and 48: Examples of Real Life Applications
Page 49 and 50: Detailed Process Description A. Met
Page 53 and 54: 1. The Fibrowatt operation starts o
Page 55 and 56: HYBRID CG 21 USA, Commercial Crop R
Page 57 and 58: utilizing the most reliable system
Page 59 and 60: BTG Flash Pyrolysis Netherlands, Co
Page 61 and 62: Before processing organic materials
Page 63 and 64: a. Reactor : This was a downdraft,
Page 68 and 69: Price of Machine The total investme
Page 70 and 71: Main Products: The plant provides i
Page 72 and 73: Disadvantages to Developing Countri
Page 74 and 75: Detailed Process Description Kakira
Page 76 and 77: Example of Real Life Applications C
Page 78 and 79: Aqueous Phase Reforming (APR) 27 US
Page 80 and 81: Shelled Corn as Fuel 29 USA, Commer
Page 84 and 85: HS-Tarm 5 Main Street, P.O. Box 285
Page 86 and 87: Lock Haven, PA 17745 800-582-4317 h
Page 88 and 89: P.O. Box 2075, Mankato, MN 56002 80
Page 90 and 91: The result is wood (biomass) can be
Page 92 and 93: Biomass Heating System 35 UK, Comme
Page 94 and 95: Supplier R.D. Associates, Ltd. Fuel
Page 96 and 97: Figure 5: KSM Drop Cell Unit Some o
Page 98 and 99: There is a tendency for fly ash to
Page 100 and 101: AgriPower 36 USA, Commercial Crop R
Page 102 and 103: BioMax 25 37 USA, Commercial Crop R
Page 104 and 105: 102
Page 106 and 107: Solar-Biomass Hybrid Cabinet Dryer
Page 108 and 109: Two doors were designed for easy lo
Page 110 and 111: Asbestos gaskets are used while con
Page 112 and 113: The ash scraper slides through a cy
Page 114 and 115: flange attached at its bottom; this
Page 116 and 117: Other fuels such as saw dust brique
Page 118 and 119: The completed hybrid solar-biomass
Page 120 and 121: Greenfire 41 USA, Commercial Crop R
Page 122 and 123: Mayon Turbo Stove and Lo Trau Stove
Page 124 and 125: Social Considerations The stove was
Page 126 and 127: Commercial Gasifier 49 Philippines,
Page 128 and 129: The Modul-Pak ® boiler is a hybrid
Page 130 and 131: Suppliers Energy Quest, Inc. 850 So
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as well as the extraction, recovery
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oil production period in the mills.
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weatherproof and sound-attenuating
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Primenergy R-18 Gasifier producing
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Low-cost 500 kW thermal rice hull c
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Kansai Carbonized Rice Husk Gasifie
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Colusa Rice Straw / Hulls Technolog
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The customized harvester collects t
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Rice Husk Gasifier Philippines, Com
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2.5 MW Cogeneration Plant 65 Thaila
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San San Rice Husk Stove Myanmar, Co
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The technology of rice husk gasifie
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of trees can be controlled. This wo
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includes an automatic feeder, which
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Maligaya Rice Hull Stove 74 Philipp
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Parameters for Procurement Specific
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162
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a 100KW capacity Rice-Husk based Ga
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Rice husk briquette fuel 84 Banglad
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aised to US$ 6.84 million from the
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ease of removal of the char, a grat
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The rice husk gas burner for bakery
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Engineering and Environmental Manag
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Depending on the type of fuel it ha
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mode, all of the steam directed to
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pyrolysis) with air or oxygen at te
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R S for in-kind repair of boilers a
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Wood Biomass Electricity Generator
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Advantages to Developing Countries
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Celunol's "wet" biomass conversion
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up to 1.3 million liters of cellulo
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This process is done in shredder ma
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The minimal price established is $C
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196
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Telephone (303) 933-3135 FAX (303)
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Solar-Biomass Hybrid Cabinet Dryer
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The stove uses cylindrical honeycom
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Research Centre for Applied Science
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air. Woody biomass available in ple
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Dry Grind Ethanol 99 USA, Under Con
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Price Ethanol sells as a commodity
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1 Figure 1. Design of the dryer Det
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footings made of brick and mortar.
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placed inside mild steel shell of l
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Biological Hydrogen Production from
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ioprocess for hydrogen production f
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a. Reactor: This was a downdraft, t
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Transpired Collector Solar-Biomass
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Drying chamber The drying chamber c
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Annexure 3 EST for Energy Conversio
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Detailed Process Description Figure
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Forest Products Research and Develo
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Advanced Gasification-Combustion (A
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Wood wool cement board (WWCB) Cemen
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Furnace-Type Lumber Dryer 105 Phili
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(i) Charring Drum. The charring dru
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The mould set is filled with the mi
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Solar Collector The solar collector
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Fluidized Bed Combustor for Steam G
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Small-Scale Biomass Pyrolyzer for F
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chips) aside from palay and allows
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Detailed Process Description There
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The IRRI DR-1 Batch Dryer 117 Phili
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Rice Hull Furnace attached to a blo
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was not continuously discharged fro
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Detailed Process Description Drying
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Rice Hull Ash Cement (RHAC) Hollow
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Annexure 4 EST for Material Convers
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Through a joint venture component m
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Abaca Mechanical Tuxer 129 Philippi
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Economic instruments for overcoming
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Figure 2. Fiber Twisting Machine
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Example of Real Life Applications C
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Main Products: Cellulosic Ethanol O
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converted to a high-carbon char mat
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NovaGreen Biomass Ethanol Separatio
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Advantages to Developing Countries
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Detailed Process Description 133 On
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286
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agricultural waste could theoretica
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downstream value-added products whe
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Bio-Enriched Method (Trichoderma an
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Increases yield. Improves water-hol
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Environmental Considerations 141 Co
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298
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150 150 http://www.kinseiseishi.co.
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152 Type of non-woven materials Che
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Bale as feedstock USA, Commercial C
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Price of Machine : refer to the tab
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2. Cooking the Fiber: A rope is lai
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9. Weaving: Water is sprayed on the
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Decorticating Machine and Motorised
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usually contains two spindles set i
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tradition and, moreover, the range
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318
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Over 3.5 million coconut farmers ar
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The blades also propel coir fibre t
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Economic instruments for overcoming
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first using the drum method or the
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Job Potential: Farmers' cooperative
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Soundproofing and Insulating Materi
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The environmental impact is signifi
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. Suppliers K.E.F.I. - Kenaf Eco Fi
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Detailed Process Descriptions: 1. H
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Examples of Real Life Applications
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In a two-stage setup, the target wi
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companies with expertise in this we
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Mezcal Production from Maguey Phili
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5. Crushing the agave. The roasted
Page 350 and 351:
Method of Propagation Applying fert
Page 352 and 353:
Main Products 198 Abaca fiber comes
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Being a high-priced fabric has prac
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Detailed Process Description 202 Me
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Rice Husk basket Burner India, Comm
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The ash should be white or grey wit
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Paper from Rice Straw Cyprus, Comme
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1. Vatting - Fill your vat halfway
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Ethanol Production by Acid Hydrolys
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improvements would provide cost sav
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Detailed Process Description 7. Ric
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Plywood from Sorghum China, Commerc
Page 374 and 375:
Example of Real Life Applications L
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Figure 1. Schematic of gasifier-pow
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hull is a processing by-product of
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The size of the mill or number of m
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Figure 3. A 12-ft continuous evapor
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The finished syrup is thoroughly st
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Drinking Vinegar from Sweet Sorghum
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only four months. Ethanol, a cheape
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Davis & Standard Twin Screw Extrude
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Environmental and Social Considerat
Page 394 and 395:
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Detailed Process Description Figure
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operational analysis be carried out
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Figure 2. Hopper or Feeder The comp
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Broin Fractionation (BFRAC) 218 USA
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Collaboration with other companies
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NET INCOME Before Tax = 237, 600 -
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Cornstalk Flash Volatilization USA,
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Decentralized Wastewater Treatment
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degrades the wastes. The algal pond
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Job Potential: 231 Preparing the so
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Operations and Maintenance Requirem
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Detailed Process Description There
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Biochar 237 USA, Research Crop Resi
Page 424 and 425:
422
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424
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Detailed Process Description: 241 2
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In addition to functioning as a thi
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The underflow from the first stage
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y essentially dry process technique
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industrial uses. It consists of mol
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yeast for high alcohol, and high-te
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About the UNEP Division of Technolo
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