Converting Waste Agricultural Biomass into a Resource - UNEP

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Detailed Process Description 202 Methods of Extraction: 1. Hand Stripping/scrapping - this process utilizes broken porcelain plate and manually scraping the fibers of the Spanish or native variety pineapple. Two types of fibers are produced in this method name, liniwan and bastos. After scrapping the fibers, they are washed thoroughly with tap water and air dried. 2. Decortication - this utilizes the pineapple leaves where fruits were already harvested. The leaves are fed manually in decorticating machine where they are beaten and scraped by the revolving blades. Decorticated fibers are washed thoroughly with water and sun dried. Fibers produced are a mixture of liniwan and bastos. 3. Retting - is also used in extracting pineapple fiber but this method is not popular. Advantages to Developing Countries The technology is locally available in the Philippines. To upgrade the Fiber Industry Development Authority's (FIDA's) existing decorticating machine, added features of mobility and safety were provided to address the following problems: 1) excessive vibration of the machine frame/body during operation due to its welded rotating paddle wheels, and 2) unsafe feeding mechanism. To support FIDA's continuing program, IMPROVEMENT OF ABACA FIBER EXTRACTION, the Center fabricated the improved mobile decorticating machines. The fabrication was undertaken under a contract research agreement. Six units, three for abaca and three for piña, were completed and the first unit is now used in Leyte. The remaining five units will be distributed by FIDA in Samar and Leyte where piña and abaca crops abound. Example of Real Life Applications 354
Level of Use: Commercial Name of Project: Livelihood projects on pineapple production and integrated leaves processing Location: Labo Progressive Multi-Purpose Cooperative (LPMCP) Labo, Camarines Norte, Philippines Supplier Labo Progressive Multi-Purpose Cooperative (LPMCP) Labo, Camarines Norte, Philippines Fiber Industry Development Authority Region XI OLYMPIO B. MACARAYAN Officer-in-Charge 3rd Floor, GB. Cam Building Monteverde St., Davao City Tel: (082) 227-66-66 Fax: (082) 227-45-44 Sources: 1. http://setup.dost.gov.ph/commerce.php?view=182 2. http://www.mixph.com/2008/02/techno-guide-on-pineapple-fiber.html 355
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Con v e r t i n g Wa s t e Agr i c
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Converting Waste Agricultural Bioma
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setting and identification of stake
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ACRONYMS CO2 CV DAP DTIE ESTs E-Was
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2. Rationale One of the critical ac
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3. Scope and Limitations In compili
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4. The Compendium The Project Websi
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• Basic technology information 9
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Table 1: Cellulosic Waste Biomass C
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Molding Oil Palm fruit residues Sug
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6. Recommendations The specific rec
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2-Drum Top Supported Boiler 12 USA,
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HYBRID PF 14 USA, Commercial Crop R
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operation of each to match the stea
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HYBRID RG 15 USA, Commercial Crop R
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All above work in concert to reduce
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HYBRID UF 16 USA, Commercial Crop R
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operation of each to match the stea
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TRI 17 USA, Commercial Crop Residue
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2-Drum Bottom Supported Boiler 18 U
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power boilers. Examples of Real Lif
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A fully automated continuous system
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Detailed Process Description A. Met
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Examples of Real Life Applications
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Detailed Process Description A. Met
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1. The Fibrowatt operation starts o
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HYBRID CG 21 USA, Commercial Crop R
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utilizing the most reliable system
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BTG Flash Pyrolysis Netherlands, Co
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Before processing organic materials
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a. Reactor : This was a downdraft,
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Price of Machine The total investme
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Main Products: The plant provides i
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Disadvantages to Developing Countri
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Detailed Process Description Kakira
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Example of Real Life Applications C
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Aqueous Phase Reforming (APR) 27 US
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Shelled Corn as Fuel 29 USA, Commer
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Amaizablaze/Nesco, Inc. P. O. Box 3
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HS-Tarm 5 Main Street, P.O. Box 285
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Lock Haven, PA 17745 800-582-4317 h
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P.O. Box 2075, Mankato, MN 56002 80
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The result is wood (biomass) can be
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Biomass Heating System 35 UK, Comme
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Supplier R.D. Associates, Ltd. Fuel
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Figure 5: KSM Drop Cell Unit Some o
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There is a tendency for fly ash to
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AgriPower 36 USA, Commercial Crop R
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BioMax 25 37 USA, Commercial Crop R
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102
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Solar-Biomass Hybrid Cabinet Dryer
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Two doors were designed for easy lo
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Asbestos gaskets are used while con
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The ash scraper slides through a cy
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flange attached at its bottom; this
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Other fuels such as saw dust brique
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The completed hybrid solar-biomass
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Greenfire 41 USA, Commercial Crop R
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Mayon Turbo Stove and Lo Trau Stove
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Social Considerations The stove was
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Commercial Gasifier 49 Philippines,
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The Modul-Pak ® boiler is a hybrid
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Suppliers Energy Quest, Inc. 850 So
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as well as the extraction, recovery
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oil production period in the mills.
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weatherproof and sound-attenuating
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Primenergy R-18 Gasifier producing
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Low-cost 500 kW thermal rice hull c
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Kansai Carbonized Rice Husk Gasifie
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Colusa Rice Straw / Hulls Technolog
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The customized harvester collects t
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Rice Husk Gasifier Philippines, Com
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2.5 MW Cogeneration Plant 65 Thaila
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San San Rice Husk Stove Myanmar, Co
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The technology of rice husk gasifie
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of trees can be controlled. This wo
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includes an automatic feeder, which
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Maligaya Rice Hull Stove 74 Philipp
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Parameters for Procurement Specific
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162
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a 100KW capacity Rice-Husk based Ga
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Rice husk briquette fuel 84 Banglad
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aised to US$ 6.84 million from the
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ease of removal of the char, a grat
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The rice husk gas burner for bakery
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Engineering and Environmental Manag
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Depending on the type of fuel it ha
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mode, all of the steam directed to
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pyrolysis) with air or oxygen at te
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R S for in-kind repair of boilers a
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Wood Biomass Electricity Generator
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Advantages to Developing Countries
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Celunol's "wet" biomass conversion
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up to 1.3 million liters of cellulo
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This process is done in shredder ma
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The minimal price established is $C
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196
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Telephone (303) 933-3135 FAX (303)
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Solar-Biomass Hybrid Cabinet Dryer
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The stove uses cylindrical honeycom
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Research Centre for Applied Science
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air. Woody biomass available in ple
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Dry Grind Ethanol 99 USA, Under Con
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Price Ethanol sells as a commodity
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1 Figure 1. Design of the dryer Det
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footings made of brick and mortar.
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placed inside mild steel shell of l
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Biological Hydrogen Production from
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ioprocess for hydrogen production f
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a. Reactor: This was a downdraft, t
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Transpired Collector Solar-Biomass
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Drying chamber The drying chamber c
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Annexure 3 EST for Energy Conversio
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Detailed Process Description Figure
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Forest Products Research and Develo
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Advanced Gasification-Combustion (A
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Wood wool cement board (WWCB) Cemen
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Furnace-Type Lumber Dryer 105 Phili
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(i) Charring Drum. The charring dru
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The mould set is filled with the mi
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Solar Collector The solar collector
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Fluidized Bed Combustor for Steam G
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Small-Scale Biomass Pyrolyzer for F
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chips) aside from palay and allows
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Detailed Process Description There
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The IRRI DR-1 Batch Dryer 117 Phili
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Rice Hull Furnace attached to a blo
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was not continuously discharged fro
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Detailed Process Description Drying
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Rice Hull Ash Cement (RHAC) Hollow
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Annexure 4 EST for Material Convers
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Through a joint venture component m
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Abaca Mechanical Tuxer 129 Philippi
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Economic instruments for overcoming
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Figure 2. Fiber Twisting Machine
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Example of Real Life Applications C
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Main Products: Cellulosic Ethanol O
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converted to a high-carbon char mat
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NovaGreen Biomass Ethanol Separatio
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Advantages to Developing Countries
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Detailed Process Description 133 On
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286
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agricultural waste could theoretica
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downstream value-added products whe
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Bio-Enriched Method (Trichoderma an
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Increases yield. Improves water-hol
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Environmental Considerations 141 Co
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298
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150 150 http://www.kinseiseishi.co.
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152 Type of non-woven materials Che
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Page 310 and 311: 2. Cooking the Fiber: A rope is lai
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Page 316 and 317: usually contains two spindles set i
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Page 322 and 323: Over 3.5 million coconut farmers ar
Page 324 and 325: The blades also propel coir fibre t
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Page 330 and 331: Job Potential: Farmers' cooperative
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Page 338 and 339: Detailed Process Descriptions: 1. H
Page 340 and 341: Examples of Real Life Applications
Page 342 and 343: In a two-stage setup, the target wi
Page 344 and 345: companies with expertise in this we
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Page 348 and 349: 5. Crushing the agave. The roasted
Page 350 and 351: Method of Propagation Applying fert
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Page 354 and 355: Being a high-priced fabric has prac
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Page 364 and 365: 1. Vatting - Fill your vat halfway
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Page 372 and 373: Plywood from Sorghum China, Commerc
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Page 376 and 377: Figure 1. Schematic of gasifier-pow
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Page 382 and 383: Figure 3. A 12-ft continuous evapor
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Page 392 and 393: Environmental and Social Considerat
Page 394 and 395: Annexure 5 EST for Material Convers
Page 396 and 397: Detailed Process Description Figure
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NET INCOME Before Tax = 237, 600 -
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Cornstalk Flash Volatilization USA,
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Decentralized Wastewater Treatment
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degrades the wastes. The algal pond
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Job Potential: 231 Preparing the so
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Annexure 6 EST for Material Convers
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Operations and Maintenance Requirem
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Detailed Process Description There
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Biochar 237 USA, Research Crop Resi
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422
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424
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Detailed Process Description: 241 2
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In addition to functioning as a thi
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The underflow from the first stage
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y essentially dry process technique
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industrial uses. It consists of mol
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yeast for high alcohol, and high-te
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About the UNEP Division of Technolo
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Converting Waste Agricultural Biomass into a Resource - UNEP

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