Converting Waste Agricultural Biomass into a Resource - UNEP

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Detailed Process Description There are 3 basic steps in the Syntec Process: 4. production of syngas (CO, H2) either through the gasification of biomass feedstock, or through steam reforming/partial oxidation of biogas or landfill gas, 5. conversion of syngas to bio-alcohols over Syntec catalyst in a fixed bed reaction unit, 6. separation and purification of bio-alcohols (high purity) to ethanol, methanol, n-propanol and n-butanol. Main Products: Ethanols and Bio Alcohols Social Considerations Unlike petroleum-based fuels, biofuels are made from an unlimited renewable resource base which makes them one of the cleanest ways to mitigate carbon dioxide, carbon monoxide, particulate and other green house gas emissions associated with global transportation. Ethanol contains 35% oxygen by volume, is biodegradable, non-toxic and carbon neutral, however, the true ethanol superstar would be that which is made from renewable and renewable waste resources. Ethanol derived in said fashion holds the potential of dramatic environmental benefits on order of magnitude greater than any other biofuel production path save perhaps biodiesel made from algae Investments and Operating Cost Syntec has undertaken to raise up US$3 million dollars to ramp up technical staff, purchase equipment and provide working capital for development, testing and quantifying the life of the catalysts prior to commercialization. Syntec’s yield is equivalent to revenues in excess of $27 million per year for a 300 ton per day biomass processing facility. Advantages to Developing Countries Perhaps the most important aspect of the Syntec Process is the ability to convert abundant, low cost (sometimes negative cost) waste products <strong>into</strong> ethanol and bio-alcohols without harming the agricultural land base or competing with consumable food stocks. These green biofuels significantly reduce green house gas emission. Moreover, enough biomass exists and is renewed every year in North America, and other parts of the world, to significantly reduce a country’s dependence on imported oil required for petroleum derived fuels. Disadvantages to Developing Countries 418
This source of biomass comes from the leftover organic material from crop harvesting. corn stover, rice straw, and bagasse are all examples of agricultural residues. Presently, some residues are used as animal feed, but there are still significant surpluses in many regions. While using agricultural residues may present a logistical problem and supply may become a problem due to their seasonal availability. Examples of Real Life Applications University of British Columbia The University of British Columbia 2329 West Mall Vancouver, BC Canada V6T 1Z4 tel 604.822.2211 (Directory Assistance) | Supplier SYNTEC BIOFUEL INC. Phone: 604-648-2092 Email: info@syntecbiofuel.com Sources: 419
Page 1 and 2:
Con v e r t i n g Wa s t e Agr i c
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Converting Waste Agricultural Bioma
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setting and identification of stake
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ACRONYMS CO2 CV DAP DTIE ESTs E-Was
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2. Rationale One of the critical ac
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3. Scope and Limitations In compili
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4. The Compendium The Project Websi
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• Basic technology information 9
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Table 1: Cellulosic Waste Biomass C
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Molding Oil Palm fruit residues Sug
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6. Recommendations The specific rec
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2-Drum Top Supported Boiler 12 USA,
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HYBRID PF 14 USA, Commercial Crop R
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operation of each to match the stea
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HYBRID RG 15 USA, Commercial Crop R
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All above work in concert to reduce
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HYBRID UF 16 USA, Commercial Crop R
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operation of each to match the stea
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TRI 17 USA, Commercial Crop Residue
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2-Drum Bottom Supported Boiler 18 U
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power boilers. Examples of Real Lif
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A fully automated continuous system
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Detailed Process Description A. Met
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Examples of Real Life Applications
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Detailed Process Description A. Met
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1. The Fibrowatt operation starts o
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HYBRID CG 21 USA, Commercial Crop R
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utilizing the most reliable system
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BTG Flash Pyrolysis Netherlands, Co
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Before processing organic materials
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a. Reactor : This was a downdraft,
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Price of Machine The total investme
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Main Products: The plant provides i
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Disadvantages to Developing Countri
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Detailed Process Description Kakira
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Example of Real Life Applications C
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Aqueous Phase Reforming (APR) 27 US
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Shelled Corn as Fuel 29 USA, Commer
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Amaizablaze/Nesco, Inc. P. O. Box 3
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HS-Tarm 5 Main Street, P.O. Box 285
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Lock Haven, PA 17745 800-582-4317 h
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P.O. Box 2075, Mankato, MN 56002 80
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The result is wood (biomass) can be
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Biomass Heating System 35 UK, Comme
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Supplier R.D. Associates, Ltd. Fuel
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Figure 5: KSM Drop Cell Unit Some o
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There is a tendency for fly ash to
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AgriPower 36 USA, Commercial Crop R
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BioMax 25 37 USA, Commercial Crop R
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102
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Solar-Biomass Hybrid Cabinet Dryer
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Two doors were designed for easy lo
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Asbestos gaskets are used while con
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The ash scraper slides through a cy
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flange attached at its bottom; this
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Other fuels such as saw dust brique
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The completed hybrid solar-biomass
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Greenfire 41 USA, Commercial Crop R
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Mayon Turbo Stove and Lo Trau Stove
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Social Considerations The stove was
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Commercial Gasifier 49 Philippines,
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The Modul-Pak ® boiler is a hybrid
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Suppliers Energy Quest, Inc. 850 So
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as well as the extraction, recovery
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oil production period in the mills.
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weatherproof and sound-attenuating
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Primenergy R-18 Gasifier producing
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Low-cost 500 kW thermal rice hull c
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Kansai Carbonized Rice Husk Gasifie
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Colusa Rice Straw / Hulls Technolog
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The customized harvester collects t
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Rice Husk Gasifier Philippines, Com
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2.5 MW Cogeneration Plant 65 Thaila
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San San Rice Husk Stove Myanmar, Co
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The technology of rice husk gasifie
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of trees can be controlled. This wo
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includes an automatic feeder, which
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Maligaya Rice Hull Stove 74 Philipp
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Parameters for Procurement Specific
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162
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a 100KW capacity Rice-Husk based Ga
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Rice husk briquette fuel 84 Banglad
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aised to US$ 6.84 million from the
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ease of removal of the char, a grat
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The rice husk gas burner for bakery
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Engineering and Environmental Manag
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Depending on the type of fuel it ha
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mode, all of the steam directed to
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pyrolysis) with air or oxygen at te
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R S for in-kind repair of boilers a
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Wood Biomass Electricity Generator
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Advantages to Developing Countries
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Celunol's "wet" biomass conversion
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up to 1.3 million liters of cellulo
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This process is done in shredder ma
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The minimal price established is $C
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196
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Telephone (303) 933-3135 FAX (303)
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Solar-Biomass Hybrid Cabinet Dryer
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The stove uses cylindrical honeycom
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Research Centre for Applied Science
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air. Woody biomass available in ple
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Dry Grind Ethanol 99 USA, Under Con
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Price Ethanol sells as a commodity
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1 Figure 1. Design of the dryer Det
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footings made of brick and mortar.
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placed inside mild steel shell of l
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Biological Hydrogen Production from
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ioprocess for hydrogen production f
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a. Reactor: This was a downdraft, t
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Transpired Collector Solar-Biomass
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Drying chamber The drying chamber c
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Annexure 3 EST for Energy Conversio
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Detailed Process Description Figure
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Forest Products Research and Develo
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Advanced Gasification-Combustion (A
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Wood wool cement board (WWCB) Cemen
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Furnace-Type Lumber Dryer 105 Phili
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(i) Charring Drum. The charring dru
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The mould set is filled with the mi
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Solar Collector The solar collector
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Fluidized Bed Combustor for Steam G
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Small-Scale Biomass Pyrolyzer for F
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chips) aside from palay and allows
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Detailed Process Description There
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The IRRI DR-1 Batch Dryer 117 Phili
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Rice Hull Furnace attached to a blo
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was not continuously discharged fro
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Detailed Process Description Drying
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Rice Hull Ash Cement (RHAC) Hollow
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Annexure 4 EST for Material Convers
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Through a joint venture component m
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Abaca Mechanical Tuxer 129 Philippi
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Economic instruments for overcoming
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Figure 2. Fiber Twisting Machine
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Example of Real Life Applications C
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Main Products: Cellulosic Ethanol O
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converted to a high-carbon char mat
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NovaGreen Biomass Ethanol Separatio
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Advantages to Developing Countries
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Detailed Process Description 133 On
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286
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agricultural waste could theoretica
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downstream value-added products whe
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Bio-Enriched Method (Trichoderma an
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Increases yield. Improves water-hol
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Environmental Considerations 141 Co
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298
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150 150 http://www.kinseiseishi.co.
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152 Type of non-woven materials Che
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Bale as feedstock USA, Commercial C
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Price of Machine : refer to the tab
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2. Cooking the Fiber: A rope is lai
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9. Weaving: Water is sprayed on the
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Decorticating Machine and Motorised
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usually contains two spindles set i
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tradition and, moreover, the range
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318
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Over 3.5 million coconut farmers ar
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The blades also propel coir fibre t
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Economic instruments for overcoming
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first using the drum method or the
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Job Potential: Farmers' cooperative
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Soundproofing and Insulating Materi
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The environmental impact is signifi
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. Suppliers K.E.F.I. - Kenaf Eco Fi
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Detailed Process Descriptions: 1. H
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In a two-stage setup, the target wi
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companies with expertise in this we
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Mezcal Production from Maguey Phili
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5. Crushing the agave. The roasted
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Method of Propagation Applying fert
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Main Products 198 Abaca fiber comes
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Being a high-priced fabric has prac
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Detailed Process Description 202 Me
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Rice Husk basket Burner India, Comm
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The ash should be white or grey wit
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Paper from Rice Straw Cyprus, Comme
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1. Vatting - Fill your vat halfway
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Ethanol Production by Acid Hydrolys
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improvements would provide cost sav
Page 370 and 371: Detailed Process Description 7. Ric
Page 372 and 373: Plywood from Sorghum China, Commerc
Page 374 and 375: Example of Real Life Applications L
Page 376 and 377: Figure 1. Schematic of gasifier-pow
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Page 382 and 383: Figure 3. A 12-ft continuous evapor
Page 384 and 385: The finished syrup is thoroughly st
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Page 388 and 389: only four months. Ethanol, a cheape
Page 390 and 391: Davis & Standard Twin Screw Extrude
Page 392 and 393: Environmental and Social Considerat
Page 394 and 395: Annexure 5 EST for Material Convers
Page 396 and 397: Detailed Process Description Figure
Page 398 and 399: operational analysis be carried out
Page 400 and 401: Figure 2. Hopper or Feeder The comp
Page 402 and 403: Broin Fractionation (BFRAC) 218 USA
Page 404 and 405: Collaboration with other companies
Page 406 and 407: NET INCOME Before Tax = 237, 600 -
Page 408 and 409: Cornstalk Flash Volatilization USA,
Page 410 and 411: Decentralized Wastewater Treatment
Page 412 and 413: degrades the wastes. The algal pond
Page 414 and 415: Job Potential: 231 Preparing the so
Page 416 and 417: Annexure 6 EST for Material Convers
Page 418 and 419: Operations and Maintenance Requirem
Page 422 and 423: Biochar 237 USA, Research Crop Resi
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Page 428 and 429: Detailed Process Description: 241 2
Page 430 and 431: In addition to functioning as a thi
Page 432 and 433: The underflow from the first stage
Page 434 and 435: y essentially dry process technique
Page 436 and 437: industrial uses. It consists of mol
Page 438 and 439: yeast for high alcohol, and high-te
Page 440 and 441: About the UNEP Division of Technolo
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Converting Waste Agricultural Biomass into a Resource - UNEP

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