4 cylinders + 6 cylinders 4 cylinders + 6 cylinders - Steyr Motors

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ToC 01 ENGINE SERVICE MANUAL MARINE ENGINES 01.08.02 Assembly of intercooler Preparation: check intercooler 1 Clean sealing surfaces on motorblock (ill.1). 2 For 6 cyl. engines Fix 2 seals (ill.2/pos.1) with grease Staburax NB04 on marked surfaces of monoblock. 08.02 ill.1 C1 3 Clean sealing surfaces on intercooler (ill.3). 08.02 ill.2 4 For 4 cyl. engines Apply a slight film of LOCTITE 5900 to the sealing surfaces (ill.3) of intercooler. 5 Fix intercooler on engine block by means of 2 hexagon sockets. For 4 cyl. engines, screw in remaining 6 hexagon sockets (SW8), and for 6 cyl. engines remaining 10 hexagon sockets, and tighten with a torque of 28 Nm +/-2. 08.02 ill.3 6 Further assembly is done in reverse order of disassembly. 08.02 ill.4 Page ENGINE - 78 Z001019/0_6_July 2008
ToC SERVICE MANUAL MARINE ENGINES 01 ENGINE 01.08.03 Replace intercooler - element Preparation: remove air filter, refer to 03.04.01 drain raw water circuit, refer to 05.00.07 remove intercooler, refer to 01.08.01 C7 C8 C9 C4 C1 C2 C3 C6 08.03 ill.1 C10 C5 1 For engines with hydraulic systems, loosen upper screw; for all other engines, loosen 3 screws (ill.1/ pos.1) from intercooler cover in front and 3 screws (ill.1/pos.2) from intercooler cover at the back from intercooler. Remove intercooler cover in front (ill.1/pos.4) and at the back (ill.1/pos.3). 2 Loosen the intercooler element by slightly knocking with a plastic hammer on the front end of the element, and remove it. Dispose the O-ring of the element as well as the O-rings in the intercooler covers. 3 Clean all sealing surfaces on intercooler, intercooler-element and intermediate flange. 4 Grease O-ring (ill.1/pos.5) with Molykote BR 2 PLUS and shift it up to the flange of the intercooler element (ill.1/pos.10). Insert intercooler element into intercooler. Grease O-ring (ill.1/pos.6) with Molykote BR 2 PLUS, insert it into intercooler cover (ill.1/pos.3), fix on intercooler and loosely mount on intercooler with 3 screws (ill.1/pos.2). 5 Push O-ring greased with Molykote BR 2 PLUS (ill.1/pos.7), intermediate flange (ill.1/pos.8) and O- ring greased with Molykote BR 2 PLUS (ill.1/pos.9) onto exposed end of intercooler element. Mount intercooler cover in front (ill.1/pos.4) with upper screw (for all engines with hydraulic system) and all other engines onto intercooler with 3 screws (ill.1/pos.1) 6 Tighten screws (ill.1/pos.2) with standard torque of 23 Nm +/-2. NOTE: For engines with hydraulic system, tighten the screw (ill.1/pos.1) together with the two screws for fixation of the hydraulic tank, with a torque of 23 Nm +/-2. 7 Remaining assembly is done in reverse order. Z001019/0_6_July 2008 Page ENGINE - 79
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STEYR MARINE ENGINES 4 CYLINDERS +
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PREFACE STEYR MOTORS GmbH has devel
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TABLE OF CONTENTS (MAIN ASSEMBLY GR
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05 Cooling system 05.01 Cooler, hea
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4 cylinders + 6 cylinders 4 cylinders + 6 cylinders - Steyr Motors

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