4 cylinders + 6 cylinders 4 cylinders + 6 cylinders - Steyr Motors
4 cylinders + 6 cylinders 4 cylinders + 6 cylinders - Steyr Motors
4 cylinders + 6 cylinders 4 cylinders + 6 cylinders - Steyr Motors
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ToC SERVICE MANUAL MARINE ENGINES<br />
01 ENGINE<br />
01 ENGINE<br />
Table of Contents<br />
01.00 Engine timing, engine mount ......................................................................... 3<br />
01.00.01 Lock crankshaft ................................................................................................. 3<br />
01.00.02 Exchange camshaft housing cover sealing ........................................................ 6<br />
01.00.03 Maintenance timing-belt exchange .................................................................... 7<br />
01.00.04 Remove timing belt........................................................................................... 15<br />
01.00.05 Timing adjustment procedure for dismantled engine....................................... 16<br />
01.00.06 Replace engine mount and engine bracket ...................................................... 26<br />
01.01 Cylinder block................................................................................................ 28<br />
01.01.01 Replace valves ................................................................................................ 28<br />
01.01.02 Adjust valve clearance .................................................................................... 30<br />
01.01.03 Replace valve guide ........................................................................................ 30<br />
01.01.04 Replace pressure regulating valve for oil cooling jet ....................................... 31<br />
01.01.05 Replace stud bolt for unit injector .................................................................... 32<br />
01.01.06 Replace dowel pin for positioning of unit injector ............................................ 33<br />
01.01.07 Replace dowel pin for positioning of camshaft housing................................... 34<br />
01.01.08 Replace external screw adaptor for oil cooler ................................................. 35<br />
01.01.09 Replace coolant supply pipe ........................................................................... 35<br />
01.01.10 Mount frame seal ............................................................................................ 36<br />
01.02 Crankshaft, bearing, vibration damper ......................................................... 38<br />
01.02.01 Replace crankshaft.......................................................................................... 38<br />
01.02.02 Replace gear for oil pump drive ...................................................................... 42<br />
01.03 Flywheel, housing ......................................................................................... 43<br />
01.03.01 Replace flywheel housing................................................................................ 43<br />
01.03.02 Replace flywheel .............................................................................................. 44<br />
01.03.03 Replace adapter ring ....................................................................................... 45<br />
01.04 Piston and connecting rod ........................................................................... 46<br />
01.04.01 Dismantle piston and connecting rod .............................................................. 46<br />
01.05 Camshaft, housing, valve gear ..................................................................... 48<br />
01.05.01 Replace camshaft housing .............................................................................. 48<br />
01.05.02 Replace valve stem gasket (on engine assembly) .......................................... 52<br />
01.05.03 Replace control rack........................................................................................ 54<br />
01.05.04 Replace camshaft ........................................................................................... 56<br />
01.05.05 Replace rocker arm shaft ................................................................................ 58<br />
01.05.06 Replace radial shaft seal of camshaft ............................................................. 59<br />
01.05.07 Replace cam follower ...................................................................................... 60<br />
01.05.08 Replace retainer of cam follower ..................................................................... 61<br />
01.05.09 Replace valve adjusting element ..................................................................... 62<br />
Z001019/0_6_July 2008 Page ENGINE - 1