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4 cylinders + 6 cylinders 4 cylinders + 6 cylinders - Steyr Motors

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ToC<br />

06 ELECTRICAL SYSTEM<br />

SERVICE MANUAL MARINE ENGINES<br />

06.01.04 Check alternator (error detection for BOSCH alternator, 4 cyl. engines)<br />

Trouble features<br />

With engine stopped and ignition on,<br />

generator control lamp (L1) not<br />

shining or only slightly.<br />

Test procedure<br />

Tester lamp connected between B+<br />

and D+ on generator ; shining brightly.<br />

Tester lamp connected between B+<br />

and D+ on generator ; not shining, but<br />

shining brightly when connected<br />

between D+ and ground. Generator<br />

control lamp (L1) does not shine in<br />

both cases.<br />

Error and/or Relief<br />

Generator control lamp (L1) burned<br />

out and/or disconnection in electric<br />

circuit of generator control lamp (L1)<br />

between term. 15 (No. 15000-xx) and<br />

term. D+ (No. 61000-02) on<br />

generator.<br />

Short circuit of a positive diode.<br />

Immediately disconnect starter<br />

battery from generator, otherwise<br />

battery may be discharged on state -<br />

> replace generator.<br />

With both engine stopped and<br />

running, generator lamp (L1)<br />

constantly shines brightly.<br />

Tester lamp connected between D+<br />

and ground; tester lamp and<br />

generator control lamp (L1) glowing.<br />

With engine stopped, disassemble<br />

attached governor.<br />

Generator control lamp (L1) still<br />

shining brightly.<br />

Generator control lamp (L1)<br />

extinguishes. Install governor again.<br />

Connect ammeter between B+ and<br />

D+ (on generator). Exciting current<br />

is lower than specified (4 amp<br />

+/- 0,4).<br />

Exciting current is higher than<br />

specified (4 amp +/- 0,4).<br />

Error, wipers of governor worn out,<br />

oxid film on slip rings, disconnection<br />

of rotor winding -> replace governor<br />

and/or generator.<br />

Earth short circuit in lead betweeen<br />

generator control lamp and terminal<br />

D+ on generator.<br />

Governor is defective -> replace<br />

governor.<br />

Earth short circuit in the field of<br />

governor and connection DF (see<br />

ill.) of generator, earth short circuit in<br />

rotor winding -> replace generator.<br />

With engine stopped, generator<br />

control lamp (L1) shines brightly,<br />

with engine running only shines<br />

slightly.<br />

Connect tester lamp between B+ and<br />

D+ of generator.<br />

With engine running, tester lamp<br />

extinguishes.<br />

With engine running, tester lamp<br />

glows.<br />

With engine stopped, install new<br />

governor and start engine again.<br />

Tester lamp between B+ und D+<br />

Tester lamp extinguishes<br />

Tester lamp still glows<br />

Contact resistance in charging circuit<br />

or in conductor to generator control<br />

lamp (L1)<br />

Governor or generator defective.<br />

Disassembled governor was<br />

defective.<br />

Generator is defective -> replace.<br />

Page ELECTRICAL SYSTEM - 14 Z001019/0_6_July 2008

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