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4 cylinders + 6 cylinders 4 cylinders + 6 cylinders - Steyr Motors

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ToC SERVICE MANUAL MARINE ENGINES<br />

05 COOLING SYSTEM<br />

05.00.04 Check points for problems in cooling system<br />

1 Raw water circuit<br />

1.1 water intake - clogged<br />

1.2 raw water filter - clogged<br />

- strongly contaminated<br />

- filter defective<br />

1.3 hoses - fragile or leaky<br />

1.4 hose clamps - loose or defective<br />

1.5 raw water pump - impeller stronlgy worn<br />

- impeller broken<br />

- cover loose<br />

- shaft bearing defective<br />

1.6 tandem cooler - clogged<br />

- leaky<br />

- broken<br />

1.7 intercooler - pipes clogged<br />

- internal leakage<br />

1.8 exhaust manifold - heat exchanger clogged<br />

- internal leakage<br />

1.9 cooling water temperature sensor - defective<br />

1.10 manifold, elbows, seals, hoses - wrongly mounted seals<br />

- sand or dross in manifold<br />

- burned out hoses<br />

1.11 hull - state of hull<br />

- marine vegetation<br />

- equipment attached to hull<br />

NOTE:<br />

Mountings protruding over the hull may produce cavitations during fast ride which cause air<br />

bubbles. These are possibly taken at the lower gear box by the drive and mixed with the<br />

inflowing cooling water. Due to bad refrigerating capacity of the external cooling system, an<br />

overheating in the internal cooling system (engine) may occur.<br />

2 Internal Cooling Circuit<br />

2.1 hoses - craked or leaky<br />

2.2 hose clamps - loose or defective<br />

2.3 thermostat - thermostat defective<br />

- wrong thermostat<br />

2.4 cooler cap - defective excess-pressure valve<br />

- defective vacuum valve<br />

- damaged cover sealing<br />

2.5 coolant circulating pump - defective casing sealing<br />

- damaged bearing<br />

- worn impeller<br />

- defective slide ring sealing<br />

2.6 coolant guide on cylinder block - leaky connectors<br />

Z001019/0_6_July 2008 Page COOLING SYSTEM - 9

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