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4 cylinders + 6 cylinders 4 cylinders + 6 cylinders - Steyr Motors

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ToC<br />

05 COOLING SYSTEM<br />

SERVICE MANUAL MARINE ENGINES<br />

3 Closed Cooling Circuit (internal)<br />

3.1 At first, take into consideration the following possibilites:<br />

- Defective or faulty coolant temperature sensor.<br />

- Coolant level in expansion tank < as minimum.<br />

- Malfunction of thermostat<br />

- thermostat does not open or opens only partially<br />

- thermostat blocked in partially open state<br />

- thermostat blocked in completely open state<br />

- damaged thermostat sealing ring<br />

- Malfunction of water circulating pump of engine<br />

- pump bearing defective<br />

- defective impeller seal<br />

- excessive wear of impeller wings<br />

- Cooler cap (pressure loss)<br />

- Cooler cap sealing defective<br />

- vacuum valve defective<br />

- excess-pressure valve defective.<br />

3.2 Malfunction of thermostat - overheating or slow heating of coolant:<br />

- Procedure: Let the engine run until indicated temperature exceeds 80° C. Feel on hose of front<br />

engine water pipe between heat exchanger and water-intake pipe.<br />

- Result: Hose cold.<br />

- Conclusion: Thermostat got stuck in closed state.<br />

- Result: Hose warm or hot.<br />

- Conclusion: Thermostat opens partially or completely.<br />

- Procedure: Let the engine run; temperature of coolant will rise very slowly (feel on hose of front<br />

engine water pipe between heat exchanger and water-intake pipe).<br />

- Result: Themperature on hose slowly rises simultaneously with temperature of coolant, but<br />

does not reach operating temperature (80°C opening temperature of thermostat).<br />

- Conclusion: - Thermostat blocked in partially open or completely open state.<br />

- Sealing ring of thermostat defective.<br />

- Control: - Thermostat got stuck in open or closed position.<br />

- Defective thermostat sealing.<br />

- Wrong thermostat for this type of engine.<br />

Page COOLING SYSTEM - 8 Z001019/0_6_July 2008

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