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4 cylinders + 6 cylinders 4 cylinders + 6 cylinders - Steyr Motors

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ToC SERVICE MANUAL MARINE ENGINES<br />

05 COOLING SYSTEM<br />

NOTE:<br />

When testing the device in a test tank, let the engine run in idle gear. For some test tanks<br />

the water volume possibly may not be sufficient to let the engine run in a gear without<br />

creating considerable turbulences. These could take effect onto water suction and be<br />

interpreted by mistake as a cooling problem.<br />

2.4 Check rate of flow of raw water.<br />

Special tool No. VR00136/0 (ill.1)<br />

ill.1/pos.2pressure gauge (0-4bar)<br />

ill.1/pos.3intermediate sealing ring<br />

ill.1/pos.4pressure gauge connection<br />

ill.1/pos.5pressure hose<br />

ill.1/pos.10 pipe stub, measurement of pressure<br />

raw water<br />

9<br />

8<br />

7<br />

6<br />

10<br />

1 2<br />

3<br />

4<br />

5<br />

Measurement of pump feed pressure at the outlet of<br />

raw water pump (ill.2)<br />

1 Disconnect hose from pressure side of raw water<br />

pump, connect pipe stub (ill.2/pos.10) and connect<br />

raw water hose to pipe stub again.<br />

00.03 ill.1<br />

2<br />

2 Mount intermediate sealing ring (ill.2/pos.3) with<br />

pressure gauge connection (ill.2/pos.4) onto pressure<br />

gauge (ill.2/pos.2) and connect it at one end of<br />

pressure hose (ill.2/pos.5).<br />

3 Connect the other end of pressure hose (ill.2/pos.5)<br />

to pipe stub (ill.2/pos.10).<br />

10<br />

3<br />

4<br />

5<br />

4 Start the engine and check for leakages.<br />

00.03 ill.2<br />

5 Put boat into operation and approach speed points according to diagram. Compare measured pressure<br />

with table below.<br />

Conclusion:<br />

- If the pump pressure is lower than the min. quantity in the table, the problem is<br />

at suction side of raw water system.<br />

- If the pump pressure is higher than the max. quantity in the diagram, the problem<br />

is at pressure side of raw water system.<br />

Raw water pump delivered pressure (standard impeller)<br />

RPM<br />

600<br />

1300<br />

1800<br />

2300<br />

2800<br />

3300<br />

3800<br />

4300<br />

Bar<br />

0,20<br />

0,60<br />

1,00<br />

1,50<br />

1.85<br />

1,80<br />

1,60<br />

1,45<br />

Z001019/0_6_July 2008 Page COOLING SYSTEM - 7

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