4 cylinders + 6 cylinders 4 cylinders + 6 cylinders - Steyr Motors

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ToC 05 COOLING SYSTEM SERVICE MANUAL MARINE ENGINES 05.01.05 Assembly of exhaust manifold Preparation: Check heat exchanger, refer to 05.01.03 1 Clean sealing surfaces on motorblock. 01.05 ill.1 2 Clean sealing surfaces on exhaust manifold (ill.2/ pos.1). 1 For 4 cyl. engines only (item 3-5) 01.05 ill.2 3 Insert O-ring on cyl. bloc (ill.3/pos.1) by means of Molykote. 1 4 Insert two O-rings (ill.4/pos.1) into exhaust manifold by means of Molykote. 01.05 ill.3 ATTENTION: different sizes 1 5 Thinly cover sealing surfaces (ill.4/pos.2) of exhaust manifold with surface sealing agent LOCTITE 5900. 2 01.05 ill.4 Page COOLING SYSTEM - 24 Z001019/0_6_July 2008
ToC SERVICE MANUAL MARINE ENGINES 05 COOLING SYSTEM For 6 cyl. engines only (item 6-9) Variant with gaskets: 1 6 Screw 3 assembly bolts for exhaust manifold No. P/N V000229/0 into respective left tapped hole of each seal. Put on new manifold seals. 7 Put exhaust manifold onto 3 assembly bolts (ill.5/ pos.1) Mount manifold screws with washers and tighten sturdily. Remove assembly bolts and screw in remaining 3 screws and 3 nuts with washers, and tighten with a torque of 23 Nm +/-2. Variant with O-rings: 01.05 ill.5 8 Insert all O-rings into exhaust manifold by means of Molykote. 9 Put exhaust manifold onto 3 assembly bolts (ill.5/ pos.1). Mount manifold screws and tighten sturdily. Remove assembly bolts and screw in remaining 3 screw and 3 nuts. Tighten screws with a torque of 23 NM +/-2, nuts with 10 Nm. For 4 cyl. engines only (item 10-11) 10 Put exhaust manifold onto the two threaded bolts (ill.6/pos.1). 11 Tighten 8 hexagon screws (SW13) (ill.7/pos.1) with a torque of 23 Nm +/-2. Tighten 2 hexagon nuts 10 Nm (SW 10) (ill.7/pos.2). 01.05 ill.6 1 1 12 Further assembly is done in reverse order of disassembly. 2 ATTENTION: Plug and cable of speed sensor to be tied up again with 2 cable ties on venting hose. 01.05 ill.7 13 Mount E-box properly. 14 Fill heat exchanger and motorblock with coolant, according to instructions in this paragraph. õ Z001019/0_6_July 2008 Page COOLING SYSTEM - 25
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STEYR MARINE ENGINES 4 CYLINDERS +
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PREFACE STEYR MOTORS GmbH has devel
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TABLE OF CONTENTS (MAIN ASSEMBLY GR
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05 Cooling system 05.01 Cooler, hea
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°C °F 250 80 40 100 120 0 L MAIN
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4 cylinders + 6 cylinders 4 cylinders + 6 cylinders - Steyr Motors

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