en/ACS800-04/U4 Hardware Manuals - VAE ProSys sro

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$\ATS\schemi\ATS con S3-S4-S5\Rm002101.dwg - VAE ProSys sro$

132Note: A resistor other than the standard resistor can be used provided that:• its resistance is not lower than the resistance of the standard resistor.• the resistance does not restrict the braking capacity needed, i.e.whereP max
133ACS800-04 typeACS800-U4 typeBraking power of the chopper andthe driveP brcont(kW)Brake resistor(s)400 V units-0003-3 1.1 SACE08RE44 44 210 1-0004-3 1.5 SACE08RE44 44 210 1-0005-3 2.2 SACE08RE44 44 210 1-0006-3 3.0 SACE08RE44 44 210 1-0009-3 4.0 SACE08RE44 44 210 1-0011-3 5.5 SACE15RE22 22 420 2-0016-3 7.5 SACE15RE22 22 420 2-0020-3 11 SACE15RE22 22 420 2-0023-3 11 SACE15RE22 22 420 2-0025-3 23 SACE15RE13 13 435 2-0030-3 28 SACE15RE13 13 435 2-0035-3 28 SACE15RE13 13 435 2-0040-3 33 SAFUR90F575 8 1800 4.5-0050-3 45 SAFUR90F575 8 1800 4.5-0060-3 56 SAFUR90F575 8 1800 4.5-0075-3 70 SAFUR80F500 6 2400 6-0070-3 68 SAFUR80F500 6 2400 6-0100-3 83 SAFUR125F500 4 3600 9-0120-3 113 SAFUR125F500 4 3600 9-0135-3 132 SAFUR200F500 2.7 5400 13.5-0165-3 132 SAFUR200F500 2.7 5400 13.5500 V units-0004-5 1.5 SACE08RE44 44 210 1-0005-5 2.2 SACE08RE44 44 210 1-0006-5 3.0 SACE08RE44 44 210 1-0009-5 4.0 SACE08RE44 44 210 1-0011-5 5.5 SACE08RE44 44 210 1-0016-5 7.5 SACE15RE22 22 420 2-0020-5 11 SACE15RE22 22 420 2-0025-5 15 SACE15RE22 22 420 2-0028-5 15 SACE15RE22 22 420 2-0030-5 28 SACE15RE13 13 435 2-0040-5 33 SACE15RE13 13 435 2-0045-5 33 SACE15RE13 13 435 2-0050-5 45 SAFUR90F575 8 1800 4.5-0060-5 56 SAFUR90F575 8 1800 4.5-0070-5 68 SAFUR90F575 8 1800 4.5-0105-5 83 SAFUR80F500 6 2400 6-0100-5 83 SAFUR125F500 4 3600 9-0120-5 113 SAFUR125F500 4 3600 9-0140-5 135 SAFUR125F500 4 3600 9-0165-5 160 SAFUR125F500 4 3600 9-0205-5 160 SAFUR125F500 4 3600 9TypeR(ohm)E R(kJ)P Rcont(kW)Resistor braking
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ACS800-04 Drive Modules0.55 to 200
Page 7 and 8:
3Update Notice
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5Connect the optional ASTO board as
Page 11 and 12:
7NEW (page 109): ASTO-11CNominal in
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5Safety instructionsWhat this chapt
Page 15 and 16:
7GroundingThese instructions are in
Page 17 and 18:
9OperationThese warnings are intend
Page 19 and 20:
11Table of contentsACS800 Single Dr
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13Motor cable shield . . . . . . .
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15Altitude derating . . . . . . . .
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17About this manualWhat this chapte
Page 27 and 28:
19Installation and commissioning fl
Page 29 and 30:
21Terms and abbreviationsTerm/Abbre
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23ACS800-04/U4What this chapter con
Page 33 and 34:
25Main circuit and controlDiagramTh
Page 35 and 36:
27Planning the cabinet assemblyWhat
Page 37 and 38:
29Cooling and degrees of protection
Page 39 and 40:
31Inside the cabinetPrevent hot air
Page 41 and 42:
33Control panel mounting platform k
Page 43 and 44:
35Mechanical installationUnpacking
Page 45 and 46:
37Installation procedure1. Mark the
Page 47 and 48:
39R6 flange mounting12Lifting lugMo
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41Planning the electrical installat
Page 51 and 52:
43Requirements tableThe following t
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45Note 1: The abbreviations used in
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47EEA / EuropeIf the drive is used
Page 57 and 58:
492) Circuit breakers which have be
Page 59 and 60:
51Selecting the power cablesGeneral
Page 61 and 62:
53Additional US requirementsType MC
Page 63 and 64:
55Before opening a contactor (DTC c
Page 65 and 66:
57Connection of a motor temperature
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59Electrical installationWhat this
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61Power cable connectionPower cable
Page 71 and 72:
63Frame sizes R2 to R4U1 V1 W1 UDC+
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65Frame size R6: Cable terminal ins
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67Connecting the control cablesConn
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69360 degrees groundingInsulation12
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71Installation of optional modules
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7356 7RMIO boardRMIO board1 2 3 1 2
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75Note: Location of the X41 termina
Page 85 and 86:
77Motor control and I/O board (RMIO
Page 87 and 88:
79External control connections (US)
Page 89 and 90: 81Relay outputsSwitching capacityMi
Page 91 and 92: 83Installation checklistChecklistCh
Page 93 and 94: 85MaintenanceWhat this chapter cont
Page 95 and 96: 87Fan replacement (R4)1. Loosen the
Page 97 and 98: 89Fan replacement (R6)To remove the
Page 99 and 100: 91Technical dataWhat this chapter c
Page 101 and 102: 93ACS800-04 sizeAA kWThree-phase su
Page 103 and 104: 95FusesgG and aR fuses for protecti
Page 105 and 106: 97Calculation exampleDrive:• ACS8
Page 107 and 108: 99ACS800-04 sizeUltrarapid (aR) fus
Page 109 and 110: 101The following parameters can eff
Page 111 and 112: 103NEMA dataRatingsThe NEMA ratings
Page 113 and 114: 105FusesUL class T fuses for branch
Page 115 and 116: 107Cable entriesBrake resistor, inp
Page 117 and 118: 109AGPS-11CNominal input voltage 11
Page 119 and 120: 111CE markingA CE mark is attached
Page 121 and 122: 113“C-tick” marking“C-tick”
Page 123 and 124: 115UL/CSA markingsULThe ACS800-04 a
Page 125 and 126: 117Dimensional drawingsWhat this ch
Page 127 and 128: 119Frame size R3 (with optional con
Page 129 and 130: 121Frame size R5 (with optional con
Page 131 and 132: 123Flange mounting kitsFlange mount
Page 133 and 134: 125Flange mounting kit for frame si
Page 135 and 136: 127Flange mounting kit for frame si
Page 137 and 138: 129AGPS boardDimensional drawings
Page 139: 131Resistor brakingWhat this chapte
Page 143 and 144: 135Protection of frame sizes R2 to
Page 146: 3AFE68372984 Rev E ENEFFECTIVE: 31.
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